• Title/Summary/Keyword: laser cutting

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The Basic Study on Machinability of Ceramics in CO2 Laser Assisted Machining (CO2 레이저 보조가공에 의한 세라믹재료의 가공성에 관한 기초 연구)

  • Kim, Jong-Do;Lee, Su-Jin;Park, Seo-Jeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.322-329
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    • 2009
  • Machinability of LAM(Laser Assisted Machining) has been studied for ceramics such as $Al_2O_3$, $Si_3_N4$ and $ZrO_2$ by $CO_2$ laser. It was possible to remove ceramics by PCBN tool because material became softening and deterioration by local laser beam irradiation. The advantage of LAM is the ability to produce larger material removal rates and tool life. But, for cutting of $Al_2O_3$ and $ZrO_2$, stage of laser power control was needed owing to thermal shock with high temperature of workpiece by laser power. And when $Si_3N_4$ was machined by LAM, $N_2$ gas spouted from surface of one cause of high temperature. Characteristics of LAM were analyzed using pyrometer, dynamometer, SEM and EDS to measure temperature of workpiece surface, cutting force, variation of machining surface and structure of lattice respectively. As the result of this study, it was found that machinability of LAM for ceramics in $CO_2$ laser and mechanism of LAM was different according to the kind of ceramics because of properties of materials.

Experimental Investigation of Concave and Convex Micro-Textures for Improving Anti-Adhesion Property of Cutting Tool in Dry Finish Cutting

  • Kang, Zhengyang;Fu, Yonghong;Chen, Yun;Ji, Jinghu;Fu, Hao;Wang, Shulin;Li, Rui
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.5 no.5
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    • pp.583-591
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    • 2018
  • Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

Efficient Busbars for Distribution Boards and Distribution Boards R & D Laser Cutting Machine (전기 접속장치인 분전반과 배전반의 효율적인 부스바 절연 피복 레이저 커팅기 연구 개발)

  • Lim, Yeon-Jeong;Lim, Sang-Ho
    • Industry Promotion Research
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    • v.4 no.2
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    • pp.1-8
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    • 2019
  • This research is a technology for cutting the insulation of the busbar (busbar) installed in the distribution panel or switchboard, the results of the study, first, the cutting unit and frame of the cutting unit including a housing attached to the upper and lower cutters, respectively Busbar coating laser cutting machine is installed on the top, characterized by consisting of a stopper for adjusting the coating cutting distance of the busbar. Second, the frame is installed with the guide bar in the longitudinal direction at the top so as to be located at the rear side end of the table, the post is installed vertically at the front and rear at the upper middle part, respectively, and cut to the table at the outer side of the front post. It is characterized by the formation of holes. Third, the supporter is fixedly installed on the upper part of the guide bar arranged in the frame, and is characterized by consisting of a cylinder and a support plate. The meaning of this study is to prevent the safety accidents of workers, to improve the efficiency of cutting work, and to prevent the occurrence of scratches on the surface of the busbar.

The Effects on Cutting Performance by Machining Parameters of Nd : YAG Laser (Nd : YAG레이저의 가공 파라메터가 절단 성능에 미치는 영향에 관한 연구)

  • 한응교;박두원;이범성;이명호;임흥순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.1
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    • pp.1-12
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    • 1992
  • Generally, laser machines with high generated power can be developed by means of enhancing their mean power, since the enhancement of mean power exerts an influence on peripheral parameters and machining performance. In this research, we evaluate the various machining properties by the use of two machines which bear different mean power each other, so that we may study various effects of the enhancement of mean power. As a result, when the mean power comes to be enhanced to 75%, we obtain the increase of output energy up to 69% and of peak power more than 95%, and also obtain almost twice of the cutting speed. Moreover we find the fact that if the test pieces have enough thickness in contrast with output energy, the pulse frequency moves toward the frequency bandwidth which takes proportion to the cutting speed mas well as to the amount of material removal per unit time. In addition it is finally obtained that the laser machine with high output power yields small taper degrees at kerf parts, while it has large cutting widiths and dross lengths.

Manufacturing Process of Self-Luminous Glass Tube (SLGT) Utilizing Tritium Gas (I) (삼중수소 활용을 위한 자발광유리관 (SLGT) 제조기술)

  • Kim Kwangsin;Kim Kyeongsook;Chung Eun-Su;Son Soon Hwan;Nam Gi-Jung
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11a
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    • pp.87-95
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    • 2005
  • Laser sealing/cutting technique, one of the 4 core technologies to manufacture self-luminous glass tubes (SLGTs) has been developed. Through the analysis of commercial products it is found that Pyrex Is used for SLGTs. A CO2 laser, which is commonly used for glass work was used for the study The factors affecting the sealing/cutting were laser intensity, duration. Irradiation method, and pressure inside the tube. The whole Process is composed of 2 stages. In the first stage. both ends of the tubes are sealed while tritium is insected in the tubes. And the tritium sealed tubes are cut in the desired size in the second stage. Defocused beam was used for seal ing and focused beam was used for cutting. After the sealing/cutting, the tubes were heat treated to prevent fracture due to the residual heat stress.

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Effects of an Auto-tracking of the Focal Distance on the Quality of the Cut Part in the Laser Cutting of a Low Carbon Sheet (저탄소 강판의 레이저 절단에서 자동 초점거리 추적이 절단 품질에 미치는 영향)

  • Ahn, Dong-Gyu;Byun, Kyung-Won;Yoo, Young-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.101-107
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    • 2007
  • The objective of this research work is to investigate into effects of an auto tracking of the focal distance on the quality of the cut part in the cutting of a low carbon sheet using a high-power CW Nd:YAG laser. An auto-tracking system with a capacitance based distance control loop has been employed to perform a real control of the focal distance. In order to examine the influence of the auto-tracking of a focal distance on the optimum focal distance, the kerfwidth, surface roughness and the formation of the cut section, several linear cutting tests have been carried out using the auto-tracking system. The results of experiments have been shown that the optimum focal distance is 0.9mm. In addition, it has been shown that the variation of kerfwidth and the surface roughness of the cut part with control of the focal distance are reduced 40-80% and 30-55% in comparison with those of the cut part without tracking of the focal distance. From the results of the experiments, it has been found that the real time tracking of the focal distance can improve the part quality.

EFFECTS OF THE ER,CR:YSGG LASER ON BONE BED PREPARATION WITH VARIOUS LASER TIPS

  • Kim, Seong-Kyun;Heo, Seong-Joo;Koak, Jai-Young;Hong, Seong-Doo;Lee, Shin-Jae;Lee, Joo-Hee
    • The Journal of Korean Academy of Prosthodontics
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    • v.46 no.3
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    • pp.255-260
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    • 2008
  • STATEMENT OF PROBLEM: Preparation of implant beds with lasers is considered a safe and reliable method, but the accuracy of this technique has not been examined. PURPOSE: The purpose of this study was to evaluate the accuracy and effectiveness of implant bed preparation using an Er,Cr:YSGG laser. MATERIAL AND METHODS: An Er,Cr:YSGG laser was applied to pig rib bone. The laser was employed at a 5.75 W power setting, 30 Hz/sec pulse repetition, and 70 ${\mu}s$ pulse duration with 50 % water and 60% air spray. According to laser tips the groups were divided as follows; Group 1: paralleled - shaped sapphire tip (0.6 mm${\Phi}$), Group 2: paralleled - shaped zirconia tip (0.6 mm${\Phi}$), Group 3: tapered sapphire tip (0.4 mm${\Phi}$). The Er,Cr:YSGG laser tip was separated by 1 mm from the bone and applied for 15 seconds in a non-contact mode. After the application, the bone was sectioned for specimens. Histologic measurements were determined by computerized morphometry. The length of the prepared bone surface was measured and the width of the entrance was measured. The results were analyzed with one-way ANOVA (P<0.05). RESULTS: The prepared length of group 3 was longer than that of group 2. The prepared bone width was larger than the width of the laser tip in every group. Additional bone removal was observed adjacent to the prepared area and displayed an irregular surface. CONCLUSION & DISCUSSION: Different cutting effects were observed according to the laser tip, emphasizing the importance of proper tip selection in the clinical setting. This preliminary study supported the existence of hydrokinetic effects.

Angle Calculation Rotation Angle of One-axis Manipulator in Laser Module (레이저모듈에서의 1-축 틸팅의 회전각 계산)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.506-509
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    • 2012
  • Laser assisted machining is the processing method that preheating brittle materials by laser heat source and cutting the soften area. This processing applied to various industries because it can be cutting difficult-to-cut materials. However, the laser assisted machining appeared the limitations of processing for equipped with the spindle. So, it assumed separate model that spindle and laser assisted machining. In feed, the calculation of changing the angle of the laser module according to preheat point and the shape of the feed is important and it tried easy calculating changing angle of 1-axis Manipulator in separate model. In 3 types feed shape, angle of 1-axis Manipulator was calculated when fixed and moved in the outside of spindle. In this study, suggest 2 types of methods for laser module when fixed and moved.

밀링가공에서 이미지 프로세싱을 이용한 다인공구의 파손검출기법 개발(ㅣ)

  • 사승윤;최영규;김영일;홍윤석;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.92-96
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    • 1993
  • Modern NC machine tools require a more and more exact monitoring and control of cutting process. A very important parameter is tool wear used to optimize cutting data and to change tools at the right time. In this study, a real-time multi-tool fracture method is proposed for measuring crater from fringe patterns generated by uni-shadow-moire. An optical technique using laser for non-contact measurement of tool fracture is presented. The technology in which the tool is illuminated by a beam of He-Ne laser and then the image of tool fracture CCD camera.