• Title/Summary/Keyword: lamination parameter

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Optimal Design of the Stacking Sequence on a Composite Fan Blade Using Lamination Parameter (적층 파라미터를 활용한 복합재 팬 블레이드의 적층 패턴 최적설계)

  • Sung, Yoonju;Jun, Yongun;Park, Jungsun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.6
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    • pp.411-418
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    • 2020
  • In this paper, approximation and optimization methods are proposed for the structural performance of the composite fan blade. Using these methods, we perform the optimal design of the stacking sequence to maximize stiffnesses without changing the mass and the geometric shape of the composite fan blade. In this study, the lamination parameters are introduced to reduce the design variables and space. From the characteristics of lamination parameters, we generate response surface model having a high fitness value. Considering the requirements of the optimal stacking sequence, the multi-objective optimization problem is formulated. We apply the two-step optimization method that combines gradient-based method and genetic algorithm for efficient search of an optimal solution. Finally, the finite element analysis results of the initial and the optimized model are compared to validate the approximation and optimization methods based on the lamination parameters.

Discrete Optimization for Vibration Design of Composite Plates by Using Lamination Parameters

  • Honda, Shinya;Narita, Yoshihiro;Sasaki, Katsuhiko
    • Advanced Composite Materials
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    • v.18 no.4
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    • pp.297-314
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    • 2009
  • A design method is proposed to optimize the stacking sequence of laminated composite plates for desired vibration characteristics. The objective functions are the natural frequencies of the laminated plates, and three types of optimization problems are studied where the fundamental frequency and the difference of two adjacent frequencies are maximized, and the difference between the target and actual frequencies is minimized. The design variables are a set of discrete values of fiber orientation angles with prescribed increment in the layers of the plates. The four lamination parameters are used to describe the bending property of a symmetrically laminated plate, and are optimized by a gradient method in the first stage. A new technique is introduced in the second stage to convert from the optimum four lamination parameters into the stacking sequence that is composed of the optimum fiber orientation angles of all the layers. Plates are divided into sub-domains composed of the small number of layers and designed sequentially from outer domains. For each domain, the optimum angles are determined by minimizing the errors between the optimum lamination parameters obtained in the first step and the parameters for all possible discrete stacking sequence designs. It is shown in numerical examples that this design method can provide with accurate optimum solutions for the stacking sequence of vibrating composite plates with various boundary conditions.

Study on the Adhesive Strength by the Manufacturing Process Parameter of the Aluminum Pouch for Secondary Battery (이차전지용 알루미늄 파우치 필름의 제조 공정 변수에 따른 접착력에 대한 연구)

  • Yu, Min Sook;Kim, Do Hyun;Cho, Jung Min;Bae, Sung Woo;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.149-155
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    • 2016
  • In this study, we investigated the adhesive strength by molecular weight, mixture ratio, coating thickness, lamination temperature and aging condition of adhesive in manufacture process of Nylon-Aluminum for secondary aluminum pouch. It found that as the molecular weight of adhesive gets lower, the adhesive strength increases. In the mixture ratio, as the content of hardener get higher and as the content of solvent get lower, the adhesive strength increases. Also, as the coating thickness of adhesive get thicker, the adhesive strength increase. In addition, the adhesive strength is higher at 90 degrees of lamination temperature. So, it found that 90 degrees of lamination temperature is appropriate. In the aging condition when aged for 5 days, it found that the reaction and curing of adhesive is sufficient by measuring the adhesive strength.

Design of 65kw Class Switched Reluctance Motor for HEV Drive (하이브리드 자동차 구동용 65kW급 SR Motor의 설계)

  • Moon Jae-Won;Ahn Jin-Woo
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.8
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    • pp.358-363
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    • 2005
  • This paper presents the reasonable design parameters of a switched reluctance motor to drive a hybrid electric vehicle by using the equivalent magnetic circuit method. The designed motor can be redesigned by using finite element analysis as a variation of the parameter for the purpose of improving performance. This paper shows that a flat-topped current of a phase can be made from a change of the lamination stack length for high average torque and a lower torque ripple. The change of current falling time as a variation of turn-off angle was shown by finite element analysis. The core loss and copper loss were described. The torque of the redesigned motor is suitable for low and high speed ranges to drive a HEV. which is verified by the speed-torque curve.

Free vibration analysis of composite cylindrical shells with non-uniform thickness walls

  • Javed, Saira;Viswanathan, K.K.;Aziz, Z.A.
    • Steel and Composite Structures
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    • v.20 no.5
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    • pp.1087-1102
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    • 2016
  • The paper proposes to characterize the free vibration behaviour of non-uniform cylindrical shells using spline approximation under first order shear deformation theory. The system of coupled differential equations in terms of displacement and rotational functions are obtained. These functions are approximated by cubic splines. A generalized eigenvalue problem is obtained and solved numerically for an eigenfrequency parameter and an associated eigenvector which are spline coefficients. Four and two layered cylindrical shells consisting of two different lamination materials and plies comprising of same as well as different materials under two different boundary conditions are analyzed. The effect of length parameter, circumferential node number, material properties, ply orientation, number of lay ups, and coefficients of thickness variations on the frequency parameter is investigated.

Piezothermoelastic solution for angle-ply laminated plate in cylindrical bending

  • Dube, G.P.;Upadhyay, M.M.;Dumir, P.C.;Kumar, S.
    • Structural Engineering and Mechanics
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    • v.6 no.5
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    • pp.529-542
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    • 1998
  • Generalised plane strain solution is presented for simply supported, angle-ply laminated hybrid plate under cylindrical bending. The arbitrary constants in the general solution of the governing differential equations are obtained from the boundary and interface conditions. The response of hybrid plates to sinusoidal loads is obtained to illustrate the effect of the thickness parameter and the ply-angle. The classical lamination theory and the first order shear deformation theory are also assessed.

Development of Variable Lamination Manufacturing(VLM) Process and Apparatus by Using Expandable Polystyrene Foam (발포 폴리스티렌 폼을 이용한 가변 적층 쾌속 조형 공정 밀 장치 개발)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yol;Shin, Bo-Sung;Park, Seung-Kyo;Lee, Yong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.54-63
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    • 2001
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of a part due to layer-by-layer stacking, low build speed caused by point-by-point or line-by-line solidification to build one layer, and additional posts processing to improve surface roughness, so high cost is required to introduce and to maintain the RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam sheet as part material(VLM-S), and to design an apparatus for implementation of the process. So, the process parameters and design criterions of the apparatus were defined and the techniques were proposed to satisfy the design criterion. Based on the results, a knob-shape, pyramid shape. and a solid block were fabricated on the apparatus in which unit shape part(USP) was generated for building each layer.

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Numerical Calculation of High Pressure Compaction for Porous Materials (높은 압력을 받는 다공질재료의 압축에 대한 수치해석적 연구)

  • 박종관
    • Geotechnical Engineering
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    • v.3 no.3
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    • pp.63-74
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    • 1987
  • A practical constitutive equation with sufficient generality is proposed for porous materials to deal with plastic pore compaction and pore related strain-hardening. With an application of this proposed model, finite element calculations are executed for the compaction of a porous material. Results show powerful potential of finite element method in a quantitative investigation of the process of the compaction. Special attention is given to the process of unloading during which the development of tensile principal stress may lead to phenomena such as lamination and end-capping.

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Crippling Analysis of Z-Section Composite Stringers (Z-단면 복합재 스트링거의 크리플링 해석)

  • 권진회
    • Composites Research
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    • v.12 no.6
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    • pp.65-73
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    • 1999
  • Crippling stress and failure behavior of Z-section graphite/epoxy composite laminated stringers are investigated by the nonlinear finite element method. Stringers are idealized using 9-node laminated shell element. The complete unloading model is introduced into the finite element method for the progressive failure analysis. A modified Riks method is used to trace the post-failure equilibrium path after local buckling. Finite element results are validated with previous experimental results. The results show that the most important parameter affecting the crippling stress of Z-section stringers is the flange width. In terms of stacking sequence. the highest cripping stress is found at the stringer with $[{\pm}45/0/90]s$ lamination.

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A Preliminary Study on the Lamination Characteristics of Inconel 718 Superalloy on S45C Structural Steel using LENS Process (LENS 공정을 이용한 Inconel 718 초합금의 S45C 구조용강 위 적층 특성 고찰에 관한 기초 연구)

  • Kim, Hyun-Sik;Lee, Hyub;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.16-24
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    • 2021
  • A laser-engineered net shaping (LENS) process is a representative directed energy deposition process. Deposition characteristics of the LENS process are greatly dependent on the process parameters. The present paper preliminarily investigates deposition characteristics of Inconel 718 superalloy on S45C structural steel using a LENS process. The influence of process parameters, including the laser power and powder feed rate, on the characteristics of the bead formation and the dilution in the vicinity of the deposited region is examined through repeated experiments. A processing map and feasible deposition conditions are estimated from viewpoints of the aspect ratio, defect formation, and the dilution rate of the deposited bead. Finally, an appropriate deposition condition considering side angle, deposition ratio, and buy-to-fly (BTF) is predicted.