• Title/Summary/Keyword: knife edge

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Extended Compliance Solution of ESET Specimen for Thermal fatigue Crack Growth Test (열피로 균열성장시험을 위한 ESET 시편의 확장된 컴플라이언스 해)

  • Lee, Ho-Jin;Kim, Maan-Won;Lee, Bong-Sang
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.62-67
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    • 2005
  • An eccentrically-loaded single edge crack tension specimen (ESET) is similar to a compact tension(CT) specimen loaded in tension-tension. The standard ESET specimen exhibits advantages over other types of cracked specimen, such as n, single-edge crack, and middle-crack tension specimen. The details of ESET specimen configuration, test procedure, and calculations are described in ASTM E647 standard. However, a difficulty in attaching COD gage to the knife-edge on the front foe of the specimen can be found when the size of ESET specimen is small for rapid cooling and heating in thermal fatigue testing. The finite element analysis is performed for the ESET specimen with projected knife-edge on the front foe and a crack-length-compliance equation is suggested for the new specimen configuration. Calibration test are conducted with 347 stainless steel to compare the measured crack length with the calculated crack length from the suggested compliance expression. The test results showed good agreements with those of analysis.

Effect of the Elasticity Modulus of the Jig Material on the Blade Edge Shape in the Grinding Process of Sapphire Medical Knife - Part 2 Verification of the Chipping Phenomenon and Elastic Modulus of the Jig Material (사파이어 의료용 나이프의 연삭가공에서 지그의 탄성계수가 날 부 형상에 미치는 영향 : 제2보 탄성계수와 치핑 현상의 검증)

  • Shin, Gun-Hwi;Kang, Byung-Ook;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.63-68
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    • 2017
  • This study determines the selection of an appropriate jig material for the blade edge of the medical sapphire knife. The physical properties of the jig material affects the edge shape and chipping phenomenon in machining of the medical sapphire knife. If a grinding wheel is used, brittle workpieces such as sapphire are easily damaged by the propagation of cracks because the grinding force significantly increases. It is important to constantly maintain the grinding force in the grinding process of the brittle materials. The grinding force can be kept constantly by inducing the elastic deformation of the Jig material because the elastic deformation of brittle work-piece is negligibly low. The chipping phenomenon may be reduced by selecting the proper Jig material. Aluminum, copper, stainless steels and carbon steel were used as Jig materials. The experiment was conducted using a cast iron grinding wheel, which was installed on a conventional grinding machine with the ELID grinding system. The thickness and width of the chipping area were measured using an optical microscope and FE-SEM to analyze the shape of the blade edge. According to the experiment result, the chipping phenomenon decreased, and the sharp edge was formed when the jig materials with low elastic modulus were used.

Analysis of a Vortex Structure Near the Strip Edge for Preventing Edge Zn Overcoation (단부 아연 과도금 방지를 위한 단부 와동 구조의 분석)

  • Cho, Choong-Won;Kim, Sang-Joon;Ahn, Gi-Jang;Chung, Myung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.8
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    • pp.1105-1113
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    • 2003
  • In the gas wiping process of continuous hot-dip galvanizing, edge overcoating develops near the edge of the steel strip. The overcoating is supposed to occur due to the reduced impact pressure of wiping gas on the strip surface. The purpose of this study is to investigate the effect of edge vortex on the reduced impact pressure. Three-dimensional unsteady flows are simulated using a commercial code, STAR-CD. Standard k-$\varepsilon$ model is used as a turbulence model. It is found that an alternating vortex structure in the vicinity of strip edge is developed by buckling of opposed jet streams and that the reduced amount of impact pressure at strip edge becomes smaller as the air knife gets closer to the strip. The effect of edge baffle on the reduced impact pressure is also investigated.

Bare-ware inspection method using knife-edge optical test (칼날 측정법을 이용한 베어 웨이퍼 검사 방법)

  • Lee, Jun-Ho;Kim, Yong-Min;Kim, Jin-Seop;Hwang, Byeong-Mun
    • Proceedings of the Optical Society of Korea Conference
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    • 2007.07a
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    • pp.65-66
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    • 2007
  • We present a new simple and fast bare-wafer inspection method. This method inspects the wafer front surface and inner structures simultaneously. The wafer surface is inspected using a knife-edge test in visible while the inner structure is inspected by a looking-through camera in infrared, at the same time and with a single white-light source. This paper presents a laboratory implementation of the test method with some experimental results.

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Diagnosis of Edge overcoating by Air Knife Pattern Modification in CGL (용융아연도금라인에서 에어나이프 형상패턴 변경에 의한 단부과도금 진단)

  • 배용환;최홍태
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.3
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    • pp.20-28
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    • 2000
  • Air wiping technique is widely used because of easy and efficient coating control in present CGL The coating weight is controlled by nozzle header pressure. strip line speed, and the distance between strip and nozzle. Coating defects are resulted from the unbalance of these control factors and the inaccuracy of coating equipments. We investigates the main cause of coating defects, such as edge overcoating and coating deviation through various experiments. It is found that the edge overcoating is mainly come from nozzle lip type, and the coating deviation is caused by the unbalance of dynamic pressure.

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The Analysis of Scattering Characteristics of a Prime-focus Offset Parabolic Antenna with a Shaped Edge Structure (정형 모서리 구조를 갖는 옵\ulcornerV 파라볼릭 안테나의 산란 특성 해석)

  • 박대성;김형규;최재훈
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.10 no.3
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    • pp.412-418
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    • 1999
  • The scattering characteristics of a prime-focus offset-parabolic antenna are analyzed using UTD. First, ray tracing method is used to locate the shadow boundaries, and then UTD is utilized to evalute the far-zone scattered magnetic field pattern. The field components included in the UTD analysis are the reflected, edge diffracted and creeping waves. The effects of circular caps attached to both edges of a prime-focus offset-parabolic antenna are investigated by comparing the scattered magnetic field patterns with those of a knife edge parabolic reflector.

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Comparison of knife-edge and multi-slit camera for proton beam range verification by Monte Carlo simulation

  • Park, Jong Hoon;Kim, Sung Hun;Ku, Youngmo;Lee, Hyun Su;Kim, Chan Hyeong;Shin, Dong Ho;Jeong, Jong Hwi
    • Nuclear Engineering and Technology
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    • v.51 no.2
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    • pp.533-538
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    • 2019
  • The mechanical-collimation imaging is the most mature technology in prompt gamma (PG) imaging which is considered the most promising technology for beam range verification in proton therapy. The purpose of the present study is to compare the performances of two mechanical-collimation PG cameras, knife-edge (KE) camera and multi-slit (MS) camera. For this, the PG cameras were modeled by Geant4 Monte Carlo code, and the performances of the cameras were compared for imaginary point and line sources and for proton beams incident on a cylindrical PMMA phantom. From the simulation results, the KE camera was found to show higher counting efficiency than the MS camera, being able to estimate the beam range even for $10^7$ protons. Our results, however, confirmed that in order to estimate the beam range correctly, the KE camera should be aligned, at least approximately, to the location of the proton beam range. The MS camera was found to show lower efficiency, being able to estimate the beam range correctly only when the number of the protons is at least $10^8$. For enough number of protons, however, the MS camera estimated the beam range correctly, errors being less than 1.2 mm, regardless of the location of the camera.

A STUDY ON THE FLOW CHARACTERISTICS OF AIR-KNIFE USING A CONSTANT EXPANSION RATE NOZZLE (팽창률이 일정한 노즐을 사용한 AIR-KNIFE 유동에 관한 연구)

  • Lee, Dong-Won;Kang, Nam-Cheol;Kim, Guen-Young;Kwon, Young-Doo;Kwon, Soon-Bum
    • Journal of computational fluids engineering
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    • v.13 no.4
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    • pp.1-7
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    • 2008
  • In the process of continuous hot-dip galvanizing, it is well known that the gas wiping through an air knife system is most effective because of its uniformity in coating thickness, possibility of thin coating, workability in high speed, and simplicity of control. However, gas wiping used in the galvanizing process brings about a problem of splashing at the strip edge above a certain high speed of process. It is also known that the problem of edge splashing is more harmful than that at the mid strip surface. For a given liquid(of a certain viscosity and surface tension), the onset of splashing mainly depends upon the strip velocity, the gas-jet pressure, and the nozzle's stand-off distance. In these connections in the present study, we proposed three kinds of air knife system having nozzles of constant expansion rate, and compared the jet structures issuing from newly proposed nozzle systems with the result by a conventional one. In numerical analysis, the governing equations are consisted of two-dimensional time dependent Navier-Stokes equations, and the standard k-${\varepsilon}$ turbulence model is employed to solve turbulence stress and so on. As the result, it is found that we had better use the constant expansion-rate nozzle which can be interpreted from the point view of the energy saving for the same coating thickness. Also, we better reduce the size of separation bubble and enhance the cutting ability at the strip surface, by using an air-knife having constant expansion-rate nozzle.

Precision measurements of radiometric aperture area by laser spot scanning along the edge of the aperture (레이저 스폿의 칼날주사 방법에 의한 복사계 개구 면적의 정밀측정)

  • 강창호;김석원;박승남
    • Korean Journal of Optics and Photonics
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    • v.15 no.3
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    • pp.258-262
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    • 2004
  • The uncertainty of the detector-based candela scale is limited by the area measurement uncertainty of radiometric apertures. The apertures were fabricated with a diamond-turning machine which trimmed the edge of the apertures as sharply as a knife edge. The positions of the apertures were controlled by a digital feedback algorithm to scan the laser spot with the beam waist less than 5 ${\mu}{\textrm}{m}$. The knife edge scan yielded a set of coordinates on the edges of the aperture. The areas of the apertures were obtained by fitting the coordinates to the ellipses. The relative standard uncertainty of the measurement was estimated to be 8${\times}$10$^{-5}$.

An Analysis of the Mechanical Characteristics of the Knife Edges used in the NPL Watt Balance (질량신정의 구현을 위한 NPL 와트발란스 나이프에지의 기계적 특성 분석)

  • Choi, In-Mook;Robinson, Ian;Woo, Sam-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.61-68
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    • 2008
  • Of the seven base units of the international system of units, only the kilogram is still defined in terms of a material artifact. One of the experimental approaches opening the way to a new definition of the kilogram is the watt balance To improve the performance of the NPL watt balance, we need to quantify and reduce hysteresis effects in the balance knives. In this paper, we discuss the mechanical characteristics of the knife edges used in the NPL watt balance. The hysteresis mechanism is analyzed using the finite element method. It is found that the cause of hysteresis is not normal stress but shear, and the deformation of the flat, rather than the knife, is an important factor in the hysteresis mechanism. The study presented here, using finite element analysis, suggests that parameters such as material property, tip radius and knife straightness can be more important than others, such as friction coefficient, tip angle, etc.