• Title/Summary/Keyword: kiln

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Performance Analysis Modeling for Design of Rotary Kiln Reactors (로터리킬른 반응기 설계를 위한 성능해석 모형)

  • Eeom, Minjae;Hahn, Taekjin;Lee, Hookyung;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.18 no.3
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    • pp.9-23
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    • 2013
  • A rotary kiln furnace is one of the most widely used gas-solid reactors in the industrial field. Although the rotary kiln is a versatile system and has different size, approach to the reactor modeling can be generalized in terms of flow motion of the solid and gas phases, heat transfer, and chemical reactions on purpose. In this paper, starting from a zero-dimensional model and extending to higher dimension and comprehensive models, overall procedure of the design development of rotary kiln reactors and considerations are presented. The approaches to performance analysis of the reactors are introduced and examples of application cases are presented.

Development of a Kiln Dry Schedule for Lindera erythrocarpa Grown in Hongsung, Chungnam Province, Korea (충남 홍성지역에서 자란 비목나무(Lindera erythrocarpa)의 열기건조스케쥴 개발)

  • Kang, Chun-Won;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.1
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    • pp.10-16
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    • 2018
  • Lindera erythrocarpa is a less utilized species in Korea although that it has straight stem and it grows up to 40 cm in diameter. A proper kiln-dry schedule is required in advance to utilize an unknown species. Terazwa's quick oven-dry method was used to find it and which was confirmed by drying 25 mm thick boards in a kiln. The average green moisture content and the average green specific gravity of Lindera erythrocarpa are 72.3% and 0.53, respectively. Prospective kiln-drying conditions obtained by Terazwa's quick oven-dry method are a initial dry-bulb temperature of $50^{\circ}C$, a initial wet-bulb depression of $4^{\circ}C$ and a final dry-bulb temperature of $75^{\circ}C$, which are in a good agreement with USDA FPL kiln-dry schedule of T5-D4. 25 mm thick boards dried in a kiln with T5-D4 kiln-dry schedule did not have any severe drying defects such as honycombing and warping. A severer kiln-dry schedule of T8-C5 was developed and applied to another kiln-drying run to confirm it.

The scientific analysis of potteries-Focus on potteries excavated from kiln site at Gyeongsang Nam-do (도.토기의 과학적 분석-경상남도 도요지 출토 토기편을 중심으로)

  • Hong, Jong-Ouk;Cho, Nam-Chul;Hwang, Jin-Ju;Moon, Whan-Suk
    • 보존과학연구
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    • s.22
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    • pp.53-79
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    • 2001
  • The scientific analysis and provenance study of potteries excavated from kiln site at Gyeongsang Nam-do were carried out using XRD, ICP-AES and NAA. We can summary the following Result :1. As a result of XRD analysis, it showed that soft potteries consisted of quartz, feldspar and clay minerals while hard potteries consisted of high temperature crystals such as mullite, tridymite, cristobalite.In case of firing temperature which are determined by XRD, potteries consisted of quartz, feldspar and clay mineral had very low firing temperature. While potteries having only cristobalite ranged above $1200^{\circ}C$.2. As a result of correlation analysis using trace element, the selected characteristic elements which was able to distinguish from each kiln site was Sm, Cs, Sc, Eu, Hf.3. Discriminant analytical showed that each kiln site were classified into 4-gruops;Kimhaeci Daesungdong, Hamangun Myosari, Changyounggun Yochori and one group mixed KimhaeciGuosandong, Kimhaeci Samgyeri. This suggests that there are no correlations between the raw materials used in each kiln sites except Kimhaeci Guosandong, Kimhaeci Samgyeri.

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Development of Coke Breeze Combustion Technology in the Calcining Rotary Kiln (Rotary Kiln 식석회소성로에서의 분코크스 연소 기술)

  • Kim, J.G.;Cho, H.C.;Kim, Y.W.
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.41-45
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    • 2004
  • A dust injection system was developed for the lime calcining rotary kiln for the coke dust from the coke dry quenching(CDQ) facility to be used as a fuel. The CDQ dust was injected with the gaseous fuel through the hole in the burner. In order to prevent the spot heating large particles should be removed from dust and dust should be injected as fast as possible so that particle combustion lasts as long as possible without precipitation. This is especially necessary when dust is burned together with gaseous fuel because the gaseous fuel can not go so far and in addition dust combustion aggravates hot spot heating. In this research a rotation drum screen was used to remove particles with diameter larger than 4mm and dust injection speed was 40m/sec. And the burner was adjusted not to use swirl that hinders flame go far away. With these measures scale generation iside the kiln could be reduced to be negligible and in addition NOx emission could be reduced from 150ppm to 20ppm. The fuel reduction was about 85Mcal/T-lime.

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The scientific analysis of potteries-Focus on the potteries excavated from kiln sites at Jeonla Nam.Buk-do (도.토기의 과학적 분석-전라남.북도 도요지 출토 토기편을 중심으로)

  • Hong, Jong-Ouk;Han, Min-Su;Kang, Dai-Ill
    • 보존과학연구
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    • s.23
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    • pp.5-39
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    • 2002
  • The scientific analysis and provenance study of potteries excavated from kiln sites at Jeonla Nam. Buk-do were carried out using XRD,ICP-AES and NAA. We can summarize the following consequence. First, as a result of XRD analysis, it showed that soft potteries consist of quartz, feldspar and clay minerals while hard potteries consist of high temperature crystals such as mullite, tridymite, cristobalite. In case of firing temperature which are determined by crystals using XRD, potteries are composed of quartz, feldspar and clay minerals had very low firing temperature. While potteries having only cristobalite ranged above$1200^{\circ}C$. Second, as a result of correlation analysis using trace element, the selected characteristic elements which was able to distinguish from each kiln site was Ce, Lu, Cs, Sc, Eu. Third, discriminant analytical results showed that kiln site of the Jeonla Namdo were classified into five groups and that of the Jeolna Buk-do into three groups. This suggests that there are no correlations between the raw materials used in each kiln sites.

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Optimal firing method of the Celadon using gas kiln (가스가마를 사용한 최적의 청자 소성방법 연구)

  • Kim, Sanggon
    • Journal of Energy Engineering
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    • v.28 no.2
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    • pp.55-62
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    • 2019
  • The purpose of this research is to find the optimum combustion conditions for the celadon using a gas kiln. It is clearly defined by the amount of CO gas in the kiln that it is fired in the commonly used oxidation and reduction atmosphere. As a result, while celadon was fired at $1250^{\circ}C$, oxidation happened when the amount of CO was 0~4,500 PPM, a neutral condition happened when the of CO was 4,500~25,000PPM and a reducing process was happened when the of CO was more that 25,000PPM. To reduce gas and firing time while keeping uniformly the firing temperature and firing condition of the gas kiln, you can partially block the gas corridor and adjust it as a damper. This adjustment reduces gas consumption by 40% and shortens the firing time by 1 hour.

Transformation and restoration of Underglaze Blue-White porcelain Kiln site at SanBon-Dong, GunPo (군포 산본동 청화백자요지 이전 복원)

  • Kim, Byoung-Ho
    • 보존과학연구
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    • s.15
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    • pp.128-136
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    • 1994
  • To restore the Under glaze Blue -White porcelain kiln site of choson period, where is located at 114, SanBon 2 Dong GunPo city. it was used to the conservation method, particularly F.R.P.(Fiber glass Reinforced plastic) for moving the kiln site from the present area to historic site No. 342 after restoration.

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A Study on the Effect of Reclaiming-Fuel in Coement Kiln (시멘트 공장에서의 재생연료 사용효과 연구)

  • 김도겸;이장화
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.37-43
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    • 1996
  • The high Temperatures and long residence times in the combustion zones of cement kiln can use to burn liquid and solid wastes, such as fuel-wastes, sludges and tire-wastes. To the lastest time, treatment methods of industrial waste are incineration treatment, ocean dumping and land dumping. These are the main methods, but all of them may cause vatious kinds of secondary pollution, including air pollution and water pollution. From this point of view, to reuse the Reclaiming-Fuel in Cement Kiln is the most outstanding waste treatment plant in the world and dose not cause any pollution at all.

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Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • New & Renewable Energy
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    • v.4 no.2
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    • pp.81-86
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    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

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A Design of the Fuzzy Decision Maker Which Infers set Value of Fuel Rate in the Rotary Kiln for Making CaO (설회소성용 Rotary kiln에서 필요 연류량의 설정값 산정용 Fuzzy 판단자의 설계)

  • Lee, H.Y.;Peak, K.N.;Kim, C.
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.30B no.12
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    • pp.51-58
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    • 1993
  • This paper presents a design of the fuzzy decision maker which infers set value for fuel rate in the rotary kiln of making CaO. The fuzzy decision maker proposed are divided into two groups whose functions are different each other. The one operates when production demand is constant. The other deals with the status of varying production demand. We have chosen several variables used for composing condition and action part by investigating ingerent features of the rotary kiln and skilled operators`manual method of inferring fuel rate. Membership function of each variable was designed by analyzing experimental data and field data collected during two months. On-line operation with fuzzy rules suggested was done safely like human operators' action.

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