• Title/Summary/Keyword: kiln

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The Fabrication of Artificial Fine Aggregates Using Stone Sludge and Spent Bleaching Clay

  • Kim, Kangduk
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.492-497
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    • 2014
  • Artificial fine aggregates (denoted AFA) were fabricated using spent bleaching clay (denoted SBC) generated from processed vegetable oil and stone sludge (denoted SS) produced from crushed aggregate manufacturing materials for use as functional construction materials. Each raw material was crushed to particle size finer than $150{\mu}m$, and fine spherical pellets of approximately 1 ~ 4 mm in diameter were prepared by a pelletizing process. The physical properties of the AFA were measured with different types of sintering equipment. A new type of vertical furnace that sinters fine aggregates in a fluidized bed at high temperatures was designed and tested. AFA sintered in a rotary kiln at $1125^{\circ}C$ showed a bulk density of $1.5g/cm^3$ and a water absorption of 16%. AFA sintered in the vertical furnace at $1125^{\circ}C$ showed a bulk density of $1.9g/cm^3$ and water absorption of 8.5%. The bulk density of the AFA sintered in the vertical furnace showed a bulk density 27% higher and water absorption 47% lower than those of AFA sintered in the rotary kiln.

Estimation of Setting Time of Cement Mortar combined with Recycled Aggregate Powder and Cement Kiln Dust based on Equivalent Age

  • Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.1
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    • pp.87-97
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    • 2012
  • This paper presents a method of estimating the setting time of cement mortar incorporating recycled aggregate powder (RP) and cement kiln dust (CKD) at various curing temperatures by applying an equivalent age method. To estimate setting time, the equivalent age using apparent activation energy (Ea) was applied. Increasing RP and CKD leads to a shortened initial and final set. Ea at the initial set and final set obtained by Arrhenius function showed differences in response to mixture type. These were estimated to be from 10~19 KJ/mol in all mixtures, which is smaller than those of conventional mixture ranging from 30~50 KJ/mol. Based on the application of Ea to Freisleben Hansen and Pederson's equivalent age function, equivalent age is nearly constant, regardless of curing temperature and RP contents. This implies that the concept of maturity is applicable in estimating the setting time of concrete containing RP and CKD. A high correlation was observed between estimated setting time and measured setting time. A multiregression model was provided to determine setting time reflecting RP and CKD. Thus, the setting time estimation method studied herein can be applicable to concrete incorporating RP and CKD in the construction field.

Comparison of Equilibrium Moisture Contents for Conventional Kiln Dried- and High Temperature Dried Softwood Lumber by Moisture Content Determination (관행열기건조(慣行熱氣乾操)와 고온건조(高溫乾燥) 침엽수재(針葉樹材)의 함수율(含水率) 측정법(測定法)에 의한 평형함수율(平衡含水率) 비교(比較))

  • Jung, Hee-Suk;Smith, William B.
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.4
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    • pp.37-42
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    • 1994
  • The adsorption of water vapor and equilibrium moisture content(EMC) of the specimens for four softwood species dried by conventional- and high temperature method and equilibrated to 15% of the target EMC condition at 25$^{\circ}C$ were determined by oven drying method and with moisture meters. The amount of adsorption for high temperature dried red pine was significantly higher than that of conventional kiln dried wood, while those of eastern white pine, eastern hemlock and Norway spruce were not significantly different between drying methods. EMCs of these four species determined by oven drying method and with capacitive admittance moisture meter were not significantly different between drying methods. EMC of high temperature dried red pine determined with resistance moisture meter was significantly higher than that of conventional kiln dried wood. But EMCs of other species did not show significant difference between drying methods. EMCs of conventional and high-temperature dried wood determined with electronic moisture meters, especially in the case of the capacitive-admittance moisture meter measurement, were lower than that determined by oven drying method.

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The study on Ceramic Kilns for Common Qualities Based on the Sejongsillokjiriji -Focused on Woohari Kiln Site- (世宗實錄地理志에 나타난 中品磁器所에 관한 硏究 -于下理 窯址를 中心으로-)

  • Kim, Jong-Tae
    • Archives of design research
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    • v.17 no.4
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    • pp.307-318
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    • 2004
  • We could understand that Woohari oven place is the main place to create important ceramic from Sejongsillokjiriji through the research on the collected remains and books. It was very important founding to understand The history of Korean ceramic industry as well as the special feature of the valuable ceramic in Chosun Dynasty because this place is considered as the original place for center of creating valuable ceramic which called Gongseunghyun during the King, Sejong. Most of the unearthed pieces are containers for living. Specially, it shows clearly about this thought after we found a piece of a soup bowl which has the black letter "Seon". So Woorhar Kiln is an official place to manage food during the King, Sejong(1420') which took care of tribute for one of Sasunsa.

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Interpretation of Material Homogenity and Making Techniques of the Jar Coffins from the Oryangdong Kiln Site and the Ungokdong Tomb Site in Naju, Korea (나주 오량동 가마와 운곡동 분묘 유적 출토 대형전용옹관의 재료학적 동질성과 제작기법 해석)

  • Kim, Ran-Hee;Cho, Mi-Soon;Yeon, Ung;Seo, Jeong-Seog;Lee, Chan-Hee
    • Journal of Conservation Science
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    • v.26 no.3
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    • pp.229-245
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    • 2010
  • The pupose of this study was to identify the material characteristics, firing environments and making techniques for the jar coffins from the Oryangdong kiln site and the Ungokdong tomb site in Naju. All jar coffins had very similar physical, mineralogical and geochemical characteristics, although it was excavated from the different sites. The wall thickness of the jar coffins was about 2.3 to 5.3 cm. Under the microscopy, the jar coffins include a large quantity of various quartz with some microcrystalline and showed partly orthoclase and biotite. It is presumed that the mineral sherds added to maintain the thick wall and to control the percentage of contraction during drying and firing of jar coffins and it has contained about 11.4 to 19.8 %. Firing temperature of the jar coffins is estimated as 1,000 to $1,150^{\circ}C$. Also, all jar coffins and soils show similar geochemical behavior of elements and clay-mineralization degree within the site. This indicates making that the soil is probable to be a raw material of the jar coffins. But it shows different characteristics in major elements of soils which is collected at the kiln floor and the trench region of the Oryangdong kiln site because of the lack of quartz and feldspar in the soils. Therefore, it can use of the jar coffins making clay, if it goes through a simple special process such as mixing temper.

Study on Material Characteristics and Firing Temperature of Jar Coffins from Oryang-dong Kiln Site and Jeongchon Tomb, Naju, Korea (나주 오량동 유적 및 정촌 고분 출토 옹관의 재료적 특성 및 소성온도 연구)

  • Kim, Su Kyoung;Jin, Hong Ju;Jang, Sungyoon
    • Journal of Conservation Science
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    • v.34 no.3
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    • pp.179-193
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    • 2018
  • This study is aimed to investigate the provenance of raw materials and firing temperature of jar coffins excavated from the Oryang-dong kiln site and Jeonchon tomb site, Naju, Korea. Most of jar coffin samples shows same range of magnetic susceptibility and have gray color, while 404 and 405 of Jeongchon site are reddish yellow. In some samples fired at high temperature, the water absorption at the mouth rim and body part of same jar coffin were 3.50% and 7.56% respectively. It means that heat transfer and equilibrium in the kiln was not properly continued and the heat energy transferred to the mouth rim and the body part was different. In the petrographic analysis, As a tempering materials, biotite, weathered quartz and feldspar were added in the jar coffins of Oryang-dong site, and biotite, polycrystalline quartz and feldspar in it of Jeongchon site. Tempering materials were found more in the body than in the mouth rim of same jar coffin of Oryang-dong site. It seemed that some samples were fired at over 1,000 to $1,100^{\circ}C$, which showed vitrified texture in the scanning electron images and the rest of samples were fired at below $900^{\circ}C$. Due to similarity of chemical compositions, it is estimated that jar coffins of Jeongchon tomb were produced and supplied from Oryang-dong kiln site. However, the slight difference of some trace elements distribution of samples is attributed to the selection of clay depending on the location.

Numerical Study to Develop Low-NOx Multi-nozzle Burner in Rotary Kiln (로터리 킬른용 Low-NOx 다공노즐버너 개발을 위한 수치해석적 연구)

  • Ahn, Seok-Gi;Kim, Jin-Ho;Hwang, Min-Young;Kim, Gyu-Bo;Jeon, Chung-Hwan
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.130-140
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    • 2014
  • Rotary kiln burner has been developed continuously to improve process efficiency and exhaust emission. In this study, the characteristics of the flame and exhaust emission were numerically analyzed according to the diameter of primary air nozzle, equivalent ratio of burner, and equivalent ratio at center and side nozzle for development of multi-nozzle burner in the COG(Coke Oven Gas) rotary kiln for sintering iron ore. The results indicated that the flame length and $NO_x$ emission increase, as the diameter of primary air nozzle and equivalent ratio of burner increase. And according to the change of equivalent ratio at the center and the side of the nozzle, the flame length and average temperature in the kiln show very little change but the $NO_x$ emission shows obvious difference. In conclusion, the best design conditions which have satisfying flame length, average temperature and $NO_x$ emission are as follows: $D_2/D_1$ is 1.33, equivalent ratio of burner is 1.25 and center nozzle conditions are Rich.

Development of Kiln Drying Schedule of Lesser-Known Species Imported from Solomon (수입 솔로몬산(産) 미이용(미利用) 수종(樹種)의 인공건조(人工乾燥)스케쥴 개발(開發))

  • Jung, Hee-Suk;Sim, Jae-Hyeon
    • Journal of the Korean Wood Science and Technology
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    • v.14 no.1
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    • pp.45-54
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    • 1986
  • A study was conducted to determine the physical properties related to drying characteristics, the seasonal air drying curves and the kiln drying schedule for taun lumber imported and utilized. This kiln drying schedule was found by oven drying and developed by pilot testing of green lumber and partially air dried lumber. The results of this study were as follows; 1. Average green specific gravity and standard deviation of heartwood lumber were 0.60${\pm}$0.03 and those of sapwood lumber were 0.64${\pm}$0.02. 2. Radial shrinkage from green to air dry and from green to oven dry were 3.05 percent and 5.96 percent respectively, and tangential shrinkage from green to air dry and to oven dry were 5.49 percent and 8.74 percent respectively. 3. Drying time for 25mm thick green lumber (50 percent moisture content) air dried to 30 percent moisture content were 14 days in springtime. 6 days in summertime, and 12 days in autumntime, whereas for 50mm thick lumber in 36 days in springtime, 18 days in summertime, 38 days in autumntime. 4. Kiln drying schedules developed by oven drying were T8-B3 for 25mm thick lumber and T5-B2 for 50mm thick lumber. 5. Kiln drying curves of green 25mm and 50mm thick lumber were similar to those of partially air dried lumber from the level of 30 percent average moisture content. Green 25mm thick lumber (55.7 percent moisture content) was dried to 9.3 percent moisture content in 101.5 hours and green 50mm thick lumber (65.6 percent moisture content) was dried to 11.5 percent moisture content in 526 hours. 6. End checking for green 25mm thick lumber occured in 49.6 percent moisture content and reached maximum amount in 27.6 percent moisture content and closed in 15.8 percent moisture content. 7. End checking for green 50mm thick lumber and partially air dried lumber developed and reached maximum amount earlier then for 25mm thick lumber. 8. Final moisture content of surface layer for 50mm thick lumber was one half of that of core, and moisture content equalized in the lumber after nine days of room conditioning. 9. Casehardening for 50mm thick lumber was slight and was conditioned after nine days of room stroage. 10. Drying defects, such as end checking and surface checking, were not observed and the quality of dry lumber was first.

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Characterization of Charcoals prepared by Korean Traditional Kiln (우리나라 전통 숯가마로부터 생산된 숯의 특성분석)

  • An, Ki Sun;Kwak, Lee Ku;Kim, Hong Gun;Ryu, Seung Kon
    • Korean Chemical Engineering Research
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    • v.60 no.2
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    • pp.208-216
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    • 2022
  • Surface morphology and adsorption characteristics of black and white charcoals prepared from Korean traditional kiln were quantitatively analyzed. TGA and elemental analysis of charcoals were different from produced kiln, and thermal degradation temperature and carbon content of white charcoals were apparently higher than those of black charcoals. Surface morphology shows the activation progressed through the longitudinal direction of woods and new micropores were developed to radial direction on the surface of macropores as the furthermore activation resulting in the pore connection. BET adsorption isotherms show that there are low-pressure hysteresis due to the no desorption of adsorbates, which resulted in unique Type of charcoals overlapping Type I and Type IV. Such a low-pressure hysteresis is occurred from expansion of adsorbates, which were embedded in the micropore entrances and did not get out during the desorption run. The characteristics of charcoals such as specific surface area and pore size distribution did not show correct values depending on not only produced company but also sampling sites of one piece of charcoal. Therefore, it is not easy to suggest the quantitative characteristics of charcoals prepared from Korean traditional kiln. On the other hand, preparation the quality standard of charcoal is necessary for their special uses such as adsorbent.

Effect of Low Pressure Steam Explosion Treatment on Prevention of Resin Exudation from Wood under High Temperature Surroundings (저압증기폭쇄(低壓蒸氣爆碎)처리가 고온영역(高溫領域)하에서의 목재(木材) 수지삼출(樹脂渗出) 예방에 미치는 영향)

  • Lee, Nam-Ho;Park, Hee-Jun;Li, Chengyuan;Jin, Young-Moon
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.2
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    • pp.9-18
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    • 2004
  • This study was carried out to find the efficient methods for preventing resin exudation from spruce board during high temperature environment service.In the dry-air oven test, in-use temperature related to resin exudation of 110℃ could be obtained by the appropriate kiln drying without any special treatment, and the in-use temperature of the radio-frequency/vacuum (RF/V)-dried boards was about 20℃ higher than that of the conventional kiln-dried boards.In the autoclave test, resin exudation was not found from any board dried in the conventional kiln and in the RF/V kiln after the low pressure steam explosion (SE) treating, while for the control resin exudations were more severe in the autoclave test above 130℃ than in the dry-air oven test. It, therefore, would be suggested that resin exudation during high temperature service condition can be prevented more effectively by super-heated steaming green boards than by high-temperature drying boards with low moisture.