• Title/Summary/Keyword: joint technology development

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Joining of Multi Nodes of a Titanium Bicycle by the Superplastic Hydroforming and Diffusion Bonding Technology (티타늄 자전거의 다중 조인트 접합을 위한 초소성 하이드로포밍과 확산 접합 기술)

  • Yoo, Y.H.;Lee, S.Y.
    • Transactions of Materials Processing
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    • v.28 no.1
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    • pp.15-20
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    • 2019
  • The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

Development of Recliner Sensor for Car-Seat Using Wire Mechanism (와이어 기구를 이용한 자동차 시트 리크라이너 센서 개발)

  • Lee, Jeong-Wan;Jung, Won-Seok
    • Journal of Industrial Technology
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    • v.28 no.A
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    • pp.71-74
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    • 2008
  • Belt Integrated Seat(BIS) has many advantages compared to the existing seats. Due to the development of materials and manufacturing technology, BIS, which has been used restrictely in the past, has gone through a rapid growth. As a result, its advantages have gained attention and the possibility of replacing the existing seats has grown. The need to develop BIS has risen and presently joint development with associated industries is in progress. For its first goal, the development and research of Recliner sensor has been selected. Recliner sensor is an essential part of the BIS in which the belt is incorporated onto the seat. In seat-belts, there is an inclination sensor which locks the belt according to the angle of a car. Because the inclination sensor can change frequently depending on the back of seat, a device which can enhance the inclination sensor according to the angle of the back of seat. It is the Recliner sensor that play's this role. Studies on Recliner sensor within and outside Korea has not yet made a salient progress, and due to this fact, the joint development has made a start by benchmarking other company's products. Currently, in other to set the course of the development, a research in patents and various other information is being done. In addition, for the purpose of developing a product which will be compatible with the existing products, a prototype will be made and tested before a new product makes its launching on the market.

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Development of Stress, Load and Displacement Controlled Direct Shear Apparatus for Jointed Rock (응력, 하중, 변위제어 방식의 암석 절리면 전단시험기의 개발)

  • 김대영;천병식;서영호;이영남
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.471-477
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    • 1999
  • A new stress, load and displacement controlled direct shear apparatus has recently been developed at the Hyundai Institute of Construction Technology This direct shear apparatus is capable of testing of rock joint under constant normal stiffness, constant normal stress or constant normal load boundary conditions. This paper describes this direct shear apparatus and illustrates results of shear tests at constant normal stress condition, constant normal load condition and constant normal stiffness condition with dental stones which have a same joint roughness and unconfined compressive strength.

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A NEW ON-LINE BAR JOINING TECHNOLOGY FOR ENDLESS HOT ROLLING

  • Lee, Jong-Sub;Kim, Ki-Chol;Won, Chun-Soo;Kenji Horii;Talmo Funamoto
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.282-288
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    • 2002
  • A new on-line bar joining technology employing the concept of a solid-state joining has been developed for the endless rolling by POSCO, RIST and MHMM Inc.. In the process, the bars are partially descaled, partially overlapped, joined by shearing action and crops are finally removed. The feasibility of the developed process was evaluated in this study in terms of microstructures and mechanical properties of joints, and the response of the joint to rolling.

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Development of a Stewart Platform-based 6-axis Force Sensor for Robot Fingers

  • Luo, Minghua;Shimizu, Etsuro;Feifei, Zhang;Ito, Masanori
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1814-1819
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    • 2005
  • This paper describes the development of a Stewart platform-based robot force sensor with distinctive structure of ball joints. The number of ball joints is only a half of the similar style sensors, so it is possible to reduce size and weight of the sensor. The structure of ball joint is described and discussed. Furthermore, we use strain gauges, but not liner voltage differential transformers, as sensing elements, in order to reduce size and weight of the sensor. It is also proposed that beams are replaced with pipes as sensing elements of the sensor. The ball joints and sensing elements with pipes can effectively reduce the error of the sensor. A geometric analysis model is also proposed. The external force and its moment can be measured with this model. Moreover, the performance of this sensor was tested. The test results conducted to evaluate the sensing capability of the sensor is reported and discussed.

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A Study on the Positioning Accuracy and table Deflection by Load (하중에 의한 위치결정오차와 테이블 처짐에 관한 연구)

  • 전언찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.98-104
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    • 1999
  • As the accuracy of manufactured goods needed high accuracy processing has made the efficiency of NC and measurement technology development, the innovation of machine tools has influence the development of the semi-conductor and optical technology. The movement errors can be expressed in terms of yaw, roll an pitch etc. In the case of expanding the error range, static, dynamic and servo gain errors can be included. Machining center might have twenty-one movement errs including three types of joint errors. Those errors have been measured on the condition of just loading of standard table. Regarding these measuring methods, the mechanical compliance of the structure has not been considered. In this paper, therefor, the influences of the additional load on the positioning accuracy are investigated. The results and the techniques proposed in this study can be considered very effective and useful to compensate more correctly the positioning motion.

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Estimation of Contact Stress Distribution Factor in Bolt Joint with variable Fastening torque (체결력에 따른 볼트 결합부의 접촉응력분포계수 평가)

  • 김종규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.73-79
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    • 1999
  • Most of mechanical structures are combined of substructures such as beams and/or plates. There are few systems with unibody structures but are many systems with united body structures. Generally the dynamic a nalysis of whole structures is performed under alternation load. In the structure design, the analysis of each bolted joint is more important than others for zero severity. This paper presents the analysis method of contact stress distribution factor in the bolted joint with variable fastening torque on joints in the structure. At first, a static vibration test was performed to find out a nominal stress of bolt jointed plates from the relationship between natural frequency and nominal stress. Then a contact stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promisiong implications for safer design with index of contact stress distribution factor and has merits for cost-down and saving time at the beginning of vehicle development.

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High Temperature Flexural Strengths of the Ceramic-Metal Brazed Joints (세라믹-금속 브레이징 접합조인트의 고온 접합강도에 관한 연구)

  • Lee, Su-Jeong;Jeong, Myung-Yeong;Lee, Dai-Gil;Goo, Hyung-Hoi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.520-528
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    • 1996
  • Four point bending tests of the brazed joint composed of sintered silicon nitride and 0.2% carbon steel with Cusil ABA filler which were fabricated at 86$0^{\circ}C$ were performed at temperatures, 25, 100, 200, 300, 400, 50$0^{\circ}C$ From the experiments, the maximum bending strength was measured at 30$0^{\circ}C$ From the 3D FE analysis of the residual stress of the brazed joint, it was revealed that the thermally induced residual stresses were minimized when the environmental temperature was 35$0^{\circ}C$ Considering the degradation of the filler material at high temperatures, it was calculated that the maximum bending strength of the brazed joint occured just below the temperature of the minimum thermal residual stress and the thermal residual stress was the dominative parameter of the brazed joint.

Study on seismic performance of connection joint between prefabricated prestressed concrete beams and high strength reinforcement-confined concrete columns

  • Jiang, Haotian;Li, Qingning;Jiang, Weishan;Zhang, De-Yi
    • Steel and Composite Structures
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    • v.21 no.2
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    • pp.343-356
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    • 2016
  • As the common cast-in-place construction works fails to meet the enormous construction demand under rapid economic growth, the development of prefabricated structure instead becomes increasingly promising in China. For the prefabricated structure, its load carrying connection joint play a key role in maintaining the structural integrity. Therefore, a novel end plate bolt connecting joint between fully prefabricated pre-stressed concrete beam and high-strength reinforcement-confined concrete column was proposed. Under action of low cycle repeated horizontal loadings, comparative tests are conducted on 6 prefabricated pre-stressed intermediate joint specimens and 1 cast-in-place joint specimen to obtain the specimen failure modes, hysteresis curves, skeleton curves, ductility factor, stiffness degradation and energy dissipation capacity and other seismic indicators, and the seismic characteristics of the new-type prefabricated beam-column connecting joint are determined. The test results show that all the specimens for end plate bolt connecting joint between fully prefabricated pre-stressed concrete beam and high-strength reinforcement-confined concrete column have realized the design objectives of strong column weak beam. The hysteretic curves for specimens are good, indicating desirable ductility and energy dissipation capacity and seismic performances, and the research results provide theoretical basis and technical support for the promotion and application of prefabricated assembly frames in the earthquake zone.