• Title/Summary/Keyword: jig

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Design of flexure hinge to reduce lateral force of laser assisted thermo-compression bonding system (레이저 열-압착 본딩 시스템의 Lateral Force 감소를 위한 유연 힌지의 설계)

  • Lee, Dong-Won;Ha, Seok-Jae;Park, Jeong-Yeon;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.23-30
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    • 2020
  • Laser Assisted Thermo-Compression Bonding (LATCB) has been proposed to improve the "chip tilt due to the difference in solder bump height" that occurs during the conventional semiconductor chip bonding process. The bonding module of the LATCB system has used a piezoelectric actuator to control the inclination of the compression jig on a micro scale, and the piezoelectric actuator has been directly coupled to the compression jig to minimize the assembly tolerance of the compression jig. However, this structure generates a lateral force in the piezoelectric actuator when the compression jig is tilted, and the stacked piezoelectric element vulnerable to the lateral force has a risk of failure. In this paper, the optimal design of the flexure hinge was performed to minimize the lateral force generated in the piezoelectric actuator when the compression jig is tilted by using the displacement difference of the piezoelectric actuator in the bonding module for LATCB. The design variables of the flexure hinge were defined as the hinge height, the minimum diameter, and the notch radius. And the effect of the change of each variable on the stress generated in the flexible hinge and the lateral force acting on the piezoelectric actuator was analyzed. Also, optimization was carried out using commercial structural analysis software. As a result, when the displacement difference between the piezoelectric actuators is the maximum (90um), the maximum stress generated in the flexible hinge is 11.5% of the elastic limit of the hinge material, and the lateral force acting on the piezoelectric actuator is less than 1N.

A Study on Calibration Procedures for Ir-192 High Dose Rate Brachytherapy Sources (고선량률(HDR) 근접치료의 동위원소 Ir-192에 대한 측정방법에 관한 고찰)

  • Baek, Tae-Seong;Lee, Seung-Wook;Na, Soo-Kyong
    • The Journal of Korean Society for Radiation Therapy
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    • v.19 no.1
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    • pp.19-26
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    • 2007
  • Purpose: To compare of the accuracy among various measurement procedures of HDR Brachytherapy, and to evaluate the clinical suitability and usefulness of alternative PMMA (polymethylmethacrylateplastics: $C_5H_8O_2$) plate phantom without any additional cost due to the purchase of measuring apparatus. Materials and Methods: We made a comparative study on three types of measuring systems: well type chamber, source calibration jig, and PMMA plate phantom. Farmer type chamber was used for source calibration jig method and PMMA plate phantom method. Measurement was done 5 times each in comparison with the measurement values from manufacturer. Measurement results from experiment were compared with that from the manufacturer which is offered with the source whenever a source is substituted by a new one and evaluate the accuracy of source activity. Results: As a consequence of Ir-192 source measurement using well type chamber, source calibration jig and PMMA plate phantom, RMS (Root Mean Square) values for the relative error are 0.6%, 1.57%, 2.1%, respectively, compared with the data from manufacturer. And the mean errors with standard deviation are given $-0.2{\pm}0.5%$, $0.97{\pm}1.23%$, $-0.89{\pm}1.87%$ respectively. Conclusion: From the results shown by the three types of measurement system (well type chamber, source calibration jig, and PMMA plate phantom), the measurement with well type chamber produced the best accuracy. It turns out that we can also use the alternative system of PMMA plate phantom clinically without purchasing any additional particular apparatus since the system does not exceed the recommendation of AAPM (American Association of Physicists in Medicine), which requires the error range of within ${\pm}5%$.

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Investigation of Abnormal Wear of Jig in Electric Resistance Welding (전기저항 용접 시 발생하는 지그의 비정상 마모현상 원인 분석)

  • Kim, Sun-Ho;Cho, Hang-Deuk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.51-56
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    • 2015
  • This paper presents an investigation of abnormal wear of a contact jig between a nail and a nail fixture in electric resistance welding. To perform an analysis on the abnormal wear phenomenon, several methods are provided. Based on the theory of electric resistance welding, are analyzed. Using microscopic analysis, surface craters are observed. In the measurement of the electric current flow in the nail fixture, the current flow distribution is measured. From several analyses, the cause of abnormal wear in the contact jig is measured using the electric discharge of high current density at the inflow point of the electric supply to the nail fixture. An alternative shape for normal wear is proposed.

Development of the optimal Jig & fixture applied to ultra-precision saddle machining (복합가공기용 초정밀급 새들 가공을 위한 최적의 고정구 개발)

  • Kim, Byoung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.89-95
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    • 2014
  • The increasing level of demand for multi-tasking machines requires a saddle with an ultra-precise machining accuracy level of $15{\mu}m$, as such a saddle is one of the main components of these machines. The manner of achieving ultra-precise machining accuracy mainly depends on the fixed forces. In this paper, we optimized the number of contact points and the contact positions to reduce the deformation of the saddle while it is machined. The performance levels of the proposed optimal jig and fixture are determined by measuring the flatness, parallelism and perpendicularity of a machined saddle. The machining accuracy is found to be lower than $15{\mu}m$ at all measured points.

A Study for the Maximization of Vibration Characteristics In the Cellular Phone Set with the Vibration Motor (진동모타를 적용한 휴대폰 세트의 진동특성 극대화에 관한 연구)

  • 김헌정;최창환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.356-361
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    • 2001
  • A research to maximize the force transmitted from a vibration motor at the vibration mode, installed in the cellular phone jig, is presented in this study. When the natural frequencies corresponding to the structural vibration modes of the set exist within the range of the driving frequencies acquired by changing the RPM of the vibration motor, the structural vibration resonance is applicable to maximization of the vibration force sensible to the human body such as hands, arms, and hips. The analytical modal analysis using the Finite Elements and the experimental modal testing for the set jig were performed in order to understand the structural modes and the corresponding frequencies. Then the dynamic responses of the set jig to the given driving frequency were measured and the results on maximizing the vibration were confirmed by the FEM dynamic simulation.

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Jig Separation of Plastic Waste Used in Copy Machines

  • Tsunekawa, Masami;Naoi, Banryu;Takubo, Tetsuo;Hirajima, Tsuyoshi;Hiroyoshi, Naoki;Otani, Masaru;Miyamoto, Masahiro;Ito, Masazumi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.592-596
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    • 2001
  • A TACUB jig was applied to separate waste plastics [polystyrene (PS), acrylonitrile butadiene styrene (ABS), and polyethylene terephthalate (PET)] used in copy machine. The effect of water pulsation including amplitude and frequency on the separation performance was investigated for the feeds containing two or three plastics. Good results are obtained under suitable conditions. Grades of 99.8% PS,99.3% ABS, and 98.6% PET are recovered as the products in the upper, middle and bottom layers respectively. Based on these results, a processing plant fer recycling of plastics from scrapped copy machines is now under construction.

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Virtual Space Calibration for Laser Vision Sensor Using Circular Jig (원형 지그를 이용한 레이저-비젼 센서의 가상 공간 교정에 관한 연구)

  • 김진대;조영식;이재원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.73-79
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    • 2003
  • Recently, the tole-robot operations to an unstructured environment have been widely researched. The human's interaction with the tole-robot system can be used to improve robot operation and performance for an unknown environment. The exact modeling based on real environment is fundamental and important process for this interaction. In this paper, we propose an extrinsic parameter calibration and data augmentation method that only uses a circular jig in the hand-eye laser virtual environment. Compared to other methods, easier estimation and overlay can be done by this algorithm. Experimental results using synthetic graphic demonstrate the usefulness of the proposed algorithm.

A Study on the Jig - Saw Puzzle Matching (그림조각 맞추기에 관한 연구)

  • Lee, Dong-Joo;Suh, Il-Hong;Oh, Sang-Rok
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.954-958
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    • 1988
  • A jig-saw puzzle matching technique is proposed. Specifically, the geometric patterns of the puzzle pieces are firstly extracted using a boundary tracking algorithm at low resolution. And then, features of the extracted pieces to describe jig-saw puzzle pieces such as angles and distances between corner points, and convexity or concavity of a corner point are obtained from some corner points implying discontinuity of curvature of puzzle pieces' boundary. Finally, a boundary matching algorithm without a priori information of matched puzzle is proposed.

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