• Title/Summary/Keyword: jig

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Effect of Water Absorption on Fatigue Crack Growth Behavior of E-Glass/Polyerter Composite (E-Glass/Polyester 복합재료의 피로균열성장거동에 미치는 흡습의 영향)

  • Kim, Yon-Jig;Kweon, Il-Hyun;Lim, Jae-Kyoo;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.84-94
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    • 1993
  • This paper deals with the fatigue properties of chopped strand glass mat/polyester composite to understand the effect of water absorption on fatigue behavior of GFRP. The fatigue crack in the both no water and a water absorption materials initiated at the initial of cycle. Thereafter, it was divided with two regions that one decreased with the crack extension and the other increased with the crack extension. The absorption of distilled water degrades the bond strength between fiber and matrix, there, by the tendency of fiber pull-out is increased in perpendicular to crack growth deirection and the debonding of fibers increased to the place which is parallel to crack growth direction. Therefore, the reduction of fatigue strength was caused by these factors.

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Core Technology Development of Low Temperature Fluidity Test System with Composited Fuel Filter (통합연료필터의 저온유동성 시험장치 핵심기술개발)

  • Yun, Suck-Chang;Zhao, Xiang;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.3
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    • pp.420-426
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    • 2014
  • In this paper, we have implemented the low temperature fluidity test system with the composited fuel filter and heater, which has tested the low temperature fluidity of gasoline, an engine start time, the consumption of electricity and power to evaluate the system performance. The test condition have used the diesel fuel, the normal temperature, the diesel fuel supply pressure $3.4kgf/cm^2$ at $-20{\sim}-30^{\circ}C$, the fuel supply quantization 60 l/H, the setting current 30 A and the voltage $13V_{dc}$. In order to simulate the operation of diesel fuel filter, we will establish the composited fuel filter into test jig, and be filled with chamber tank and filter by a constant flow quantization and pressure. After these, it shall be cold for setting time. And then we have measured the consumption current and power of heater, an operating time and pressure of filter.

Mechanical Properties of Zirconia Reinforced Glass-Ceramic (지르코니아 강화형 Glass-Ceramic의 기계적 성질)

  • Park, Eun-Eui;Dong, Jin-Keun;Lee, Hae-Hyoung;Song, Ki-Chang;Oh, Sang-Chun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.17 no.3
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    • pp.199-204
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    • 2001
  • This study was to investigate the reused possibility of zirconia reinforced glass-ceramic(IPS Empress Cosmo ceramic) with sprue button in the flexure strength and fracture toughness. 40 disk-shaped ceramic specimens (20 specimens: as-pressed material; 20 specimens: reused material) with approximately 1.7 mm thickness and 15 mm diameter were prepared by "lost wax" technique. The remnants(sprue buttons) were used for repressing. The surface treatments for the discs were gradually abraded with 320, 800, 1200, and 2000 grit SiC sandpaper. The specimens were evaluated their flexure strength with the biaxial flexure jig(ball-on-three balls) and their fracture toughness with Vickers Indentation-microfracture test. The Weibull moduli were calculated for biaxial flexural strength. The mean flexure strength and fracture toughness of each group were $122.2{\pm}18.3MPa$, $1.00{\pm}0.09MPa{\cdot}m^{0.5}$ (as-pressed ceramics), and $122.2{\pm}20.3MPa$, $1.01{\pm}0.10MPa{\cdot}m^{0.5}$ (reused ceramics). There were no significant differences in the strength and the fracture toughness between the as-pressed and the reused IPS Empress Cosmo ceramic (P>0.05). This implied zirconia reinforced glass-ceramic(IPS Empress Cosmo ceramic) could be used one more time by reusing of sprue button in the flexure strength and fracture toughness.

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A Prototype of Sensor Module to Control the Position of Hull Block for Tack Welding (선체 블록의 판접 위치 획득을 위한 센서 모듈 시제품 개발)

  • Jeon, Jeong-Ik;Lee, Jang-Hyun;Son, Gum-Jun
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.1
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    • pp.87-92
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    • 2012
  • Alignment of the main plates during the tack welding is essential to block assembly since most of the curved blocks and outfitting parts are assembled on the jigs and fixtures. Tact welding of main plates is the initial process of the curved hull block assembly. Due to the heavy weight of the main plates it is difficult to locate the plate on the accurate position of the jig and fixtures before welding. The conventional masonry process requires much time and manual work in order to achieve the accurate alignment. This labour-intensive process results in relatively high errors and correction works. Due to their larger dimensions and heavier weights, these hull blocks are not ergonomically desirable and, therefore, various mechanical devices such as hydraulic balancers or hydraulic jigs are used for the plate alignment. In this study, the position-sensing scheme implemented by sensors is presented in order to align the main plates on the accurate position during the hull block assembly. Integrating the Infrared photo sensors and micro processor unit, a small scaled prototype of the position-sensing module is developed to determine the alignment of main plates.

A Constructing the Composite Index using Unobserved Component Model and its Application (비관측요인모형을 이용한 종합지표 작성 및 적용)

  • Kang, Gi-Choon;Kim, Myung-Jig
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.1
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    • pp.220-227
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    • 2014
  • This paper introduces and applies the World Bank's methodology for constructing composite index or aggregating indicators. After recalculating the world competitiveness index of IMD using Unobserved Component Model(UCM) we compare it with the existing index and try to find some implications. We also try to construct the composite index for measuring the performance of local finance. We employ the Principal Component Analysis(PCA) for validating the appropriateness of selected indicators used in making the composite index. We found that the UCM and PCA are very useful and will be used widely in various evaluations such as regional development, local finance, local competitiveness and public enterprise, etc.

A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product (사형제품 기계가공을 위한 안전금형 개발에 관한 연구)

  • Choi, Jae-Hoon;Nam, Seung-Done
    • Journal of the Korea Safety Management & Science
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    • v.15 no.4
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    • pp.179-184
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    • 2013
  • An accident from machine work is often fatal to the worker. This accident is mostly preventable through perfect process jig. In case of this machine work, however, the disaster frequently occurred because of the design which is not considered the beginning of product design, post-process and mass process of production. As for sand casting method, this has the merits of the production; the product is easily produced by manual labor. On the other hand, this method has the demerits of a bigger dimensional error contrary to other mass process of production. When the sand casting product is in machine work, there are various problems such as unsafe fix and excessive cutting, product desorption and rapid life depreciation of equipment and tools. Considering the characteristics of sand casting method, it is accepted as difficulty to improve the problems. In this study, it suggests shell mold method for mold instead of the machine work after the sand casting of the circle shape container product. And the surface accomplishes the following average of surface roughness Ra$9.94{\mu}m$ of machine work with the casting of flask mold by shell mold method. In accordance with the simplification of processing process and reducing the average thickness variation by mass production of product with detailed appearance, it has a good influence on safety accident prevention caused by production and damaged product. It is confirmed that making higher degree of size precision of all machine work product is possible to increase the safety and productivity, reduce the processing process and improve environment.

Analysis of Micro Machining Characteristics using End-milling and Its Applications (초소경 엔드밀링을 이용한 미세 가공특성 분석 및 응용가공)

  • Choi, Hwan-Jin;Park, Eun-Suk;Jeon, Eun-Chae;Je, Tae-Jin;Choi, Doo-Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1279-1284
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    • 2012
  • Micro structures which are widely used at various fields are commonly fabricated by lithograph, etching and laser methods. Recently, with the emergence of micro tools and ultra-precision machine tools, fabrication of the micro structures obtained using end-milling are studied. However, there are some problems due to the diameter of the micro end-mill getting smaller below $100{\mu}m$. The micro run-out resulted from miniaturization of end-mills have influence seriously on accuracy of micro structures. The error of run-out with a tooling jig showed a decrease of about $9.3{\mu}m$. Furthermore, micro structures with width of $30{\mu}m$ could be applied through experiments of slot machining obtained using 30 and $50{\mu}m$ end-mill. Also, narrow angle structures with $30^{\circ}$ angle could be applied through analysis of machining acute angle structures. Based on basic experiments, micro fluidics channels and spiral patterns for air bearing were machined.

EFFECTS OF LOW-TEMPERATURE HEAT TREATMENT ON ELASTIC MEMORY PROCESS OF COLD WORKED STAINLESS STEEL WIRE (열처리가 냉간가공한 stainless steel wire의 복원양상에 미치는 영향)

  • Oh, Jeung-Sei;Park, Soo-Byung;Son, Woo-Sung
    • The korean journal of orthodontics
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    • v.22 no.3 s.38
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    • pp.647-656
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    • 1992
  • The purpose of this study was to evaluate the elastic memory process in cold worked stainless steel wire and the effect of heat treatment on it. 0.018 inch round and $0.019\times0.025$ inch rectangular wire (ORMCO stainless wire) were used in this study. Each wire type had 4 groups: non-heat treatment group, furnace heat treatment group, electric current heat treatment group, and bending after heat treatment group. Each group was consisted of 10 specimens. With the Jig, each wire was bent into v-shape uniformly, and width of two free ends of each v-shaped wire was measured by caliper (to the point of 0.1 mm correctly) at time interval of offjig, after heat treatment, 1, 2, 3, 4 hours, 1, 2, 3, 4, 5, 6 days, 1, 2, 3, 4 weeks after. The results were as follows: 1. In non-heat treatment group and bending after heat treatment group, elastic memory process was occured $60\%$ within 1 hour, and more than $90\%$ within 1 week. 2. In furnace and electric current heat treatment group, almost all elastic memory process was occured during teat treatment, and then specimen was stabilized dimensionally. 3. Magnitude of deformation by elastic memory was greater in heat treatment group than non heat treatment group and bending after heat treatment group. 4. There was no remarkable difference in deformation pattern between 0.018 inch round wire and $0.019\times0.025$ inch rectangular wire.

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Manufacturing of Burst mode Transceiver module and Performance Test for Upstream Channel of Gigabit Ethernet PON System (GE-PON 시스템을 위한 버스트 모드 광수신기 제작과 상향채널 특성 평가)

  • Chang, Jin-Hyeon;Jung, Jin-Ho
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.12 no.2
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    • pp.167-174
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    • 2012
  • The circuits including with Optical transceiver and clock data recovery, in this paper, SERDES (SERializer-DESerializer) are implemented to construct a GE-PON burst-mode transceiver supporting IEEE 802.3ah and a jig for measuring the burst-mode characteristics, that is to say, PON upstream optical transmission environment are manufactured to evaluate the performance of transceiver. we verified that the limiting amplifier compensated the gap of max. 26dB optical power by experiments. The startup acquisition lock time is 670ns in case of using VSC7123 and 2300ns in case of S2060 and the data acquisition lock time were measured to be 400ns and 600ns, respectively, in the upstream channel transmission in this work. While on the other, VSC7123 is satisfied with IEEE802.3ah recommendations.

Comparison of H2, LNG, and LPG explosion characteristics in a limited space using CFD Simulation (CFD 시뮬레이션을 이용한 제한된 공간에서의 수소, LNG, LPG 폭발특성 비교)

  • Baek, Ju-Hong;Lee, Hyang-Jig;Jang, Chang Bong
    • Journal of the Korean Institute of Gas
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    • v.20 no.3
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    • pp.12-21
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    • 2016
  • The demand for hydrogen is steadily increasing every year, and the facilities to produce and transfer hydrogen are being increased as well. Therefore, the possibility of a critical accident at hydrogen is expected to increase. Furthermore, the materials most likely to cause accidents at industrial sites are LPG 61%, hydrogen 12%, and LNG 10%, and the frequency of accidents due to these three combustible gases is relatively high. Thus, a CFD simulation was used to compute the explosion risk of danger-frequent combustible gases-hydrogen, LNG, and LPG-within a limited space, and the outcomes were compared and analyzed to review the risk of explosion of each gase within a limited space.