• Title/Summary/Keyword: ionizer

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Design and Evaluation of a High Concentration, High Penetration Unipolar Corona Ionizer for Electrostatic Discharge and Aerosol Charging

  • Intra, Panich;Tippayawong, Nakorn
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1175-1181
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    • 2013
  • The aim of this paper is to design and evaluate a high concentration, high penetration unipolar corona ionizer. The electrostatic characteristics in terms of voltage-current relationships of the present ionizer in the discharge zones for positive and negative coronas were discussed. Using ion current measurement, the concentration and penetration of ions were evaluated at corona voltages across the needle electrodes between 1 and 4 kV, flow rates between 1 and 5 L/min, and an operating pressure of 1 atm. In the discharge zone of the ionizer, the highest ion concentrations were found to be about $1.71{\times}10^{14}$ and $5.09{\times}10^{14}\;ions/m^3$ for positive and negative coronas, respectively. At the outlet of the ionizer, it was found that the highest ion concentration was about $1.95{\times}10^{13}$ and $1.91{\times}10^{13}\;ions/m^3$ for positive and negative coronas, respectively. The highest ion penetration for positive and negative coronas through the ionizer was found to be about 98 % and 33 %, respectively. The $N_it$ product for positive and negative coronas was also found to $1.28{\times}10^{13}$ and $7.43{\times}10^{13}\;ions/m^3s$, respectively. From the findings, this ionizer proved to be particularly useful as an aerosol charger for positive and negative charge before the detector in an electrical aerosol detector.

A Study for Development and Characteristics of Electrostatic Eliminator for Charged Particles (대전된 분체의 정전기제거장치 개발 및 특성에 관한 연구)

  • Jung, Yong-Chul;Kim, Joon-Sam;Lee, Dong-Hoon
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.22-30
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    • 2006
  • On this study, we developed the electrostatic eliminator for charged particles in manufacturing process. The characteristics of the electrostatic eliminator were investigated, which is two kinds. The first one is Electrical Corona Discharged Type Ionizer. The second one is Photo Ionizer in using soft X-ray. From the experiment, we have obtained the following results. In case of Electrical Corona Discharged Ionizer, neutralization efficiency of charged particles were approximately saturated to 98% over 6.0kV, but as it is non-explosion proof, can not be used in flammable particle treatment process. While in case of photo Ionizer in using soft X-Ray, neutralization efficiency of charged particles were approximately 95%, and more its structure is explosion proof, could be used in flammable particle treatment process.

Development of Remote Monitoring System for Ionizer (제전기용 고성능 원격 감시 장치의 개발)

  • Park, Cheol-Young
    • Journal of Korea Society of Industrial Information Systems
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    • v.14 no.5
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    • pp.131-137
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    • 2009
  • Ionizer is used in removal of static-electricity charge from several production processes such as flat panel display, organic EL, etc. In this paper, we introduce remote monitoring systems for ionizer which have been built to communicate with multiple ionizer and to control the power and ionizing state independently. Based on a series of tests, we verified the key functions of this controller such as unit connection, quantity of ion and electric charge, alarm, and successful communication between PC and controller. This system may be directly applicable to monitor systems for ionizer in the manufacturing processes of TFT-LCD, PDP, organic EL, and others.

Dust Collection Characteristics of Multi-layer Multi-stage Porous Plate System with Ionizer and Dielectric-substance (이오나이저 및 유전체 방식을 도입한 다층 다단 다공성 플레이트 시스템의 집진특성)

  • Yoa, Seok-Jun
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.63-72
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    • 2013
  • The main purpose of this study is to analyze the collection characteristics of multi-layer multi-stage porous plate system with ionizer and dielectric-substance experimentally. The experiment is carried out to analyze the characteristics of pressure drop and collection efficiency for the present system with experimental parameters such as applied voltage, inlet velocity, stage number and inlet particle concentration, etc. In results, for multi-layer multi-stage porous plate system of inflow type, at 5 stage and $v_{in}$=2.58 m/s, the pressure drop becomes lower 15 $mmH_2O$ as 95 $mmH_2O$ than that of non-inflow type system. It is estimated that for the present system with ionizer and dielectric-substance, the collection efficiency represents 98.5% showing higher 5.2% comparing to that of multi-layer multi-stage porous plate system without ionizer and dielectric-substance at 5 stage, $v_{in}$=2.58 m/s and inlet concentration $3g/m^3$(fly ash).

A Study of De-electrification Characteristics of Charged Body By Soft X-Ray Ionizer (연X선 Ionizer에 의한 대전물체의 제전특성에 관한 연구)

  • 이동훈
    • Journal of the Korean Society of Safety
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    • v.13 no.3
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    • pp.67-73
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    • 1998
  • The technology for neutralizing static electricity by soft X-ray radiation has been newly developed. This technology involves ionization of gas molecules in the vicinity of a charged substrate to generate ions and electrons to reduce electrostatic potential. The ULSI device substrate and liquid crystal display substrate tend to get charged instantly to a high potential level when they are handled in the manufacturing process. Soft X-ray radiation is adequate in air or $O_2$ gas at atmospheric pressure. This newly developed neutralization method is effective to be superior to the conventional technique, i.e., an ionizer by using corona discharge ,in every aspect. The new method features excellent neutralization capability and is able to completely reduce electrostatic potential to 0 V within a short time. Moreover, this is a very clean antistatic technology free from particle generation ,ozone generation, and electromagnetic noise, which are problems in using the corona discharge ionizer.

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Development of Multi-Type Soft X-ray Ionizer using Radiation Dose Overlapped Effect (선량 중첩을 이용한 멀티형 연 X-선 정전기 제거장치의 개발)

  • Lee, Su Hwan;Lee, Dong Hoon
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.28-31
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    • 2018
  • In display and semi-conductor manufacturing process, there are numerous unstable factors such as particle concentration, minimal vibration, changes in magnetic field, or electrostatic that becomes an issue to be managed and controlled. In the recent, X-ray ionization is widely used that is neutralized by separating air or gas molecules in the area where the static must be resolved. The mono-type of X-ray ionizer was not capable to be used in $8^{th}$ generation panels manufacturing plant due to its insufficient ionizing coverage since the panel itself is approximately in $2m{\times}3m$. To resolve the current problem, the development of new type called, "Multi-type X-ray ionizer" has resulted in covering enough ionizing space in $8^{th}$ generation panels industry. Comparing mono and multi types with MCNPX code simulation, the multi one indicates more X-ray flux, efficiency, and ionization performance in comparison with either a mono-type or multi-type in array format. In addition, the ionizing efficiency of overlapping area with multi-type showed 30% higher effectiveness rate as to the ordinary mono-type.

Deflective Behavior of Charged Particles in a Two-Stage Electrostatic Precipitator

  • Lim, Hun-Chan
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.7
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    • pp.83-91
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    • 2011
  • Even if smoke, fumes, mist or dust particles are removed by electrostatic precipitators (ESPs), the occurrence of ozone, which is harmful to human body, has to be severely restricted in the indoor environments of hospitals, offices, and workshops. Therefore, the two-stage ESP generating positive corona at the ionizer is typically used because it creates less ozone than the two-stage ESP generating negative corona at the ionizer. In order to predict the collection performance and the optimal design of the two-stage ESP applied to positive high-voltage, particle concentration is experimentally investigated in this paper. In addition, particle motion within the collector section is also numerically analyzed. The positive corona discharge current of the ionizer is found to be affected by the applied voltage in the collector section but less so by the particle concentration. Particle concentration shows a minimum near the high voltage electrode of the collector section. The minimum value of the collection efficiency is almost proportional to gas velocity. When the collector length decreases, the minimum value of the collection efficiency increases. Charged particles entering the collector region are linearly deflected towards the grounded plate by an electric field. From the above experimental and numerical results, two empirical equations on the concentration ratio and the collection efficiency are derived, and are in good agreement with the experimental data.

A Study on the Electrostatic Precipitation of Auto-Bias Type by Corona Discharge (코로나방전에 의한 AUTO-BIAS형태의 전기집진에 관한 연구)

  • 이주상;김신도;김광영
    • Journal of environmental and Sanitary engineering
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    • v.10 no.2
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    • pp.79-88
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    • 1995
  • The electrostatic precipitation of Auto- Bias has the advantages of a little of power consumption by the voltage to apply only at ionizer and the prevention of fire danger by current flow over. As this ionizer wire was used WXN- Pt material of diameter 90$\mu $m, that improved ion efficiency and safety, simplified a existing source of electric power by induced Auto- Bias voltage. Also, the new type collector used electric conductivity- film wag superior a electric safety and dust collection efficiency and was possible to wash it by water. As a experiment result of this Auto- Bias electrostatic collector, the induced Auto- Bias voltage by appling D.C 4.0∼6.0kV at ionizer was 1.3∼2.3kV and then the power consumption by applied voltage was 8- l8W. The pressure loss of collector by the amount of flowing was 6.1 OmmH$_{2}$O in 300m$^{3}$/hr and showed a safe state of the dust collection. The collection efficiency by particle size was 65.1-95.8% in 0.5∼5.0$\mu $m. After corona discharge of ionizer, the remains ozone concentration was found much lower than that of ACGIH or air pollution criteria in Korea.

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A Comparative Study on the Electrostatic Eliminator of Piezo Type Ionizer and Pulse AC Corona Type Ionizer (피에조를 이용한 코로나 방전과 펄스교류 코로나 방전을 이용한 정전기 제거장치의 비교 연구)

  • Kwon, Sung-Yul;Lee, Dong-Hoon;Choi, Jae-Wook
    • Journal of the Korean Society of Safety
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    • v.24 no.6
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    • pp.50-54
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    • 2009
  • Ionizer is used for improving manufacturing process and reducing inferior goods in the clean room. As a general rule, neutralization of the electrostatic charge is most important to make TFT-LCD, PDP and OLED. Pulse AC-static eliminator with output voltage of about 10.5kV has been used these days as neutralization device. But this device has a problem with lower performance which was caused by particles-adhesion on the electrode when it has been used for a long time. So we studied to solve the problem with lower performance using high Frequency(72kHz) static eliminator which was produced by Piezo transformer device, and compared Pulse-AC type with Piezo-electronic device such as decay time and ion balance for 10 weeks periods. As a result of this study, we found that Piezo transformer device has been maintained normal condition for 10 weeks. Also, we made the rule by this study, normally Piezo transformer device has to clean the electrode during every 11th weeks.

A Study on Improvement of the Performance of Pulsed AC Ion Bar (1) (바 형태 정전기제거장치의 정전기제거성능 향상을 위한 연구 (1))

  • Lee, Dong Hoon;Choi, Dong Soo;Jung, Yong Chul;Kim, Sang Min
    • Journal of the Korean Society of Safety
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    • v.29 no.3
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    • pp.34-38
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    • 2014
  • In Display such as LCD, LED, and AMOLED or semiconductor related industries are required to have static ionizer in order to produce reliable goods since the ionizer can create balanced ion that is delivered to producing goods to minimize electrical damages when manufacturing. However, the most general type of ionization is called, "Corona Discharge" that has a slight chances to generate unequal and unstable amount of each +/- ion to the target object. Then, the ionization performance will drastically decrease and end up with quality deterioration problem. In this research, our objective to resolve the current issue via applying "Coupling Condenser" on each counter electrodes of Corona discharging type ionizer. The result is that the ion balance was maintained the satisfied range that is within +/-100V when we changed the duty ratio of the High Voltage of Pulse AC about 40 ~ 70%. In addition, when levelling the High Voltage of Pulse AC, the ion balance holds the range within +20 ~ 0V. Even though we have tested the same experiment for a year, we have seen the range changes roughly ${\pm}50V$.