• Title/Summary/Keyword: interference fit

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Analysis for the Residual Stress by Cold Expansion Method and Interference Fit (흘확장법과 억지끼워맞춤에 의한 잔류응력 해석)

  • Jang, Jae-Soon;Yang, Won-Ho;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1615-1622
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    • 2002
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So, this paper, it is shown that Comparing cold expansion method with interference fit using the finite element method. It is further shown that residual stress distribution according to plate thickness and clamping force.

The Finite Element Analysis for Comparision of Residual Stress at Cold Expansion Method and Interfernce Fit (홀확장법과 억지끼워맞춤의 잔류응력 비교를 위한 유한요소해석)

  • Jang, Jae-Soon;Yang, Won-Ho;Kim, Cheol;Ko, Myung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.419-424
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    • 2001
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So In this paper, It is shown that Comparing cold expansion method with interference fit. and It is further shown that residual stress distribution according to plate thickness.

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A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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Design of the Hybrid Composite proceeding Bearing Assembled by Interference Fit (억지끼워맞춤을 이용한 하이브리드 복합재료 저널베어링의 설계)

  • Kim, Seong-Su;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.219-223
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    • 2005
  • In this work, a hybrid composite proceeding bearing (HCJB) composed of carbon/phenolic laminated composite bush and steel housing was designed for marine vessels because the composite proceeding bearing reduces the possibility of the seizure problem between the proceeding and bearing. The two components of bearing were assembled by interference fit joining method and a series of durability tests were conducted using the laboratory bench with the lubricants of SAE 30 oil, water, and sea water. That the HCJB was found reliable under the interference fitting loads and environmental temperature change.

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Analytical Prediction of Heating Temperature to Manufacture Rotor with Shrink Fit for Ultra High Speed Motor According to Change Dimension of Rotor (초고속기용 열박음 로터 제작을 위한 로터의 치수에 따른 가열온도의 해석적 예측)

  • Hong, Do-Kwan;Woo, Byung-Chul;Jeong, Yeon-Ho;Koo, Dae-Hyun;Ahn, Chan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.963-968
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    • 2009
  • This paper deals with shrink fit analysis of rotor by 2D cross-section, 2D axis-symmetry, and 3D FEM model. And this paper presents 2nd order approximation function of thermal expansion displacement by design variables (shape dimension, heating temperature, sleeve length, interference etc.), table of orthogonal array and RSM(response surface methodology). The possibility of the rotor with shrink fit is evaluated by thermal expansion displacement. If thermal expansion displacement is larger than interference, shrink fit enable to make the rotor. 2D axis-symmetry model and 3D model are more reasonable than 2D cross-section model, because stress and strain is different along length of shaft.

Characteristic of the shrink fit strength using ceramic shaft and metal ring (세라믹 축과 금속림의 열박음 체결력 특성에 관한 연구)

  • 최상훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.180-186
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    • 1996
  • Using carbon steel or ceramic as a shaft material of monolithic and slited insert ring clamped on it. The fitting strengths of the sgrink fitted assemblies measured from room temperature to 30$0^{\circ}C$ and following conclusions were obtained as results of this investigation. 1) The fitting condition under which the shrink fitted assemble was stronger than that using simple fit in high temperature. 2) When both material of the 30mm-diameter shaft and 55mm-diameter boss are SM45C the clamping torque is increased 2.7times as the interference increases 3 times from 20${\mu}{\textrm}{m}$ at the contact length of 6mm monolithic fit. 3) When only the material of boss is changed to STS 304 the clamping torque is increased at the rate of 37.3N.m per 1mm increase of the contact length at the interference of 50${\mu}{\textrm}{m}$ monolithic fit.

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An Analysis of Plastic Deformation Developed During Interference Fitting of Disk Brake Hub Bolt (디스크 브레이크 허브 볼트의 억지 끼워 맞춤에서 발생하는 소성변형의 해석)

  • Lee, J.S.;Kwak, S.Y.;Kang, S.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.407-411
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    • 2008
  • A brake system in automobile is one of the important parts that directly affect the safety of passengers. Particularly, disk brake module is applied to almost all kinds of automobile brake system due to its remarkable braking power and braking distance. In the disk brake module of an automobile, the bolt for tire wheel is assembled to the disk brake hub by interference fit(bolt pressing process). The process induces small deformation whose range is within tens of ${\mu}m$ and this deformation may cause the runout badness of the whole disk brake module, and even braking problems such as judder or squeal phenomena which makes the loss of braking efficiency. In this study, bolt pressing fit into hub was simulated by $ANSYS^{TM}$, a commercial structure analysis program. Also, the aspect and the cause of hub displacement were analyzed and the solution for decreasing runout of hub was proposed.

An analysis of plastic deformation occurring by interference fit of disk brake hub bolt (디스크 브레이크 허브 볼트의 억지 끼워 맞춤에서 발생하는 소성변형의 해석)

  • Lee, J.S.;Kwak, S.Y.;Kang, S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.238-241
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    • 2008
  • A brake system in automobile is one of the important parts that directly affect the safety of passengers. Particularly, disk brake module is applied to almost all kinds of automobile brake system due to its remarkable braking power and braking distance. In the disk brake module of an automobile, the bolt for tire wheel is assembled to the disk brake hub by interference fit (bolt pressing process). The process induces small deformation whose range is within tens of ${\mu}m$ and this deformation may cause the runout badness of the whole disk brake module, and even braking problems such as judder or squeal phenomena which makes the loss of braking efficiency. In this study, bolt pressing fit into hub was simulated by $ANSYS^{TM}$, a commercial structure analysis program. Also, the aspect and the cause of hub displacement were analyzed and the solution for decreasing runout of hub was proposed.

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Measures of micromotion in cementless femoral stems-review of current methodologies

  • Solitro, Giovanni F;Whitlock, Keith;Amirouche, Farid;Santis, Catherine
    • Biomaterials and Biomechanics in Bioengineering
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    • v.3 no.2
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    • pp.85-104
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    • 2016
  • Stability and loosening of implanted femoral stems in Total Hip Replacement have been well established as barriers to the primary concerns of osseointegration and long term implant survival. In-vitro experiments and finite element modeling have for years been used as a primary tool to assess the bone stem interface with variable methodologies leading to a wide range of micromotion, interference fit and stress shielding values in the literature. The current study aims to provide a comprehensive review of currently utilized methodologies for in-vitro mechanical testing as well as finite element modeling of both micromotion and interference of implanted femoral stems. A total of 12 studies detailed in 33 articles were selected for inclusion. Experimental values of micromotion ranged from 12 to $182{\mu}m$ while finite element analysis reported a wider range from 2.74 to $1,277{\mu}m$. Only two studies were found that modeled bone/implant contact with consideration for interference fit. In studies evaluating stem micromotion in THA, the reference surface at the bone/stem interface should be well defined. Additionally, the amount of penetration considered should be disclosed and associated with bone density and roughness.

Structural Integrity Evaluation for Interference-fit Flywheels in Reactor Coolant Pumps of Nuclear Power Plants

  • Park June-soo;Song Ha-cheol;Yoon Ki-seok;Choi Taek-sang;Park Jai-hak
    • Journal of Mechanical Science and Technology
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    • v.19 no.11
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    • pp.1988-1997
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    • 2005
  • This study is concerned with structural integrity evaluations for the interference-fit flywheels in reactor coolant pumps (RCPs) of nuclear power plants. Stresses in the flywheel due to the shrinkage loads and centrifugal loads at the RCP normal operation speed, design overspeed and joint-release speed are obtained using the finite element method (FEM), where release of the deformation-controlled stresses as a result of structural interactions during rotation is considered. Fracture mechanics evaluations for a series of cracks assumed to exist in the flywheel are conducted, considering ductile (fatigue) and non-ductile fracture, and stress intensity factors are obtained for the cracks using the finite element alternating method (FEAM). From analysis results, it is found that fatigue crack growth rates calculated are negligible for smaller cracks. Meanwhile, the material resistance to non-ductile fracture in terms of the critical stress intensity factor (K$_{IC}$) and the nil-ductility transition reference temperature (RT$_{NDT}$) are governing factors for larger cracks.