• Title/Summary/Keyword: integrated manufacturing system

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Development of Integrated Product Information Model Using STEP (STEP 을 이용한 통합제품정보모델(IPIM) 개발)

  • Suh, Hyo-Won;Yoo, Sang-Bong
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.3
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    • pp.441-461
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    • 1995
  • This research proposes an Integrated Product Information Model (IPIM) using STEP (Standard for the Exchange of product model data) for Computer Integrated Manufacturing (CIM) of Concurrent Engineering (CE). IPIM is based on Geometry and Topology (STEP Part 42), Form Feature (STEP Part 48), and Tolerance (STEP Part 48) for representing the integrated information of mechanical parts. For the IPIM, 1) new entities are developed for integration of existing entities, and 2) the existing entities are restructured and modified for a special application protocol. In CIM or CE, the advantages of using IPIM having integrated form of geometry, feature and tolerance are 1) integration of product design, process design and manufacturing sequentially or concurrently. 2) keep the product data consistency, modified by different domain, and 3) automatic data exchange between different application software and different hardware. The prototype system is composed of CAD, Data Probe, DBMS and SDAI (Standard Data Access Interface), and the generated STEP data is stored in a step file of DBMS for other applications.

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Progress on the development of FMC control software for CIM (CIM 구축을 위한 FMC 운용 소프트웨어 개발)

  • 이경휘;김의석;정무영;서석환;고병철
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.821-825
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    • 1991
  • This paper presents an architecture and control logic of a Flexible Manufacturing Cell (FMC) which is one of the important elements under Computer Integrated Manufacturing (CIM) environment. To implement FMC, it is very important to develop a software which can control and monitor the overall system in an integrated environment. Our primary concern in this research is not to develop individual systems, but to integrate them in the hierarchical control level. Progress on the research of integrating CAD/CAM, Process Planning, Off-line Robot Programming and Simulation module into FMC control system is reported. FMC hardware system used here has an Automated Storage & Retrieval System (AS/RS), a conveyor system, a transfer robot, a CNC milling machine, a bar-code system, and an IBM PC/AT as Cell Control System (CCS). In order to demonstrate the operational result, the name plates, text-carved aluminium plates, are manufactured by this system.

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Novel Optimal Controlling Algorithm for Real-time Integrated-control Smart Manufacturing System (실시간 통합제어를 위한 스마트 제조시스템의 새로운 최적화 알고리즘 설계)

  • Lee, Jooyeoun;Kim, Inyoung;Jeong, Taikyeong
    • Journal of Korea Society of Industrial Information Systems
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    • v.21 no.2
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    • pp.1-10
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    • 2016
  • In this paper, we consider the algorithms and numerical analysis for real-time integrated control system and resource management of large-scale manufacturing smart factory system. There various data transmitted on Cyber-Physical-System (CPS) is necessary to control in real time, as well as the terminal and the platform with respective system service. This will be a true smart manufacturing which consisting of existing research results, and a numerical analysis by the parameter-specific information. In this paper, Jacoby calculation to reflect the optimization algorithms that are newly proposed. It also presents a behavior that optimal operational algorithm on CPS which is adapted to the sensing data. In addition, we also verify the excellence of the real-time integrated control system through experimentation, by comparison with the existing research results.

Integrated Product Design Development

  • Cho, Moon-Soo;Song, Joon-Yeob
    • Journal of the Korean Operations Research and Management Science Society
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    • v.22 no.4
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    • pp.81-92
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    • 1997
  • The terminology such as ecology, environment problems, ecosystems, ecofactory, and others related to environmental problems have been recently used in manufacturing systems, since the modern industries have to consider a global ecological crisis. The indifference of recent environmental problems which may be faced now has been paid attention to all engineering areas. In this paper, manufacturing functional requirements such as disassembly, disposal, disposal, or recycling are considered in the integrated product design development, which have not been considered well in the preliminary design stage. Those functions will contribute to reduce the waste and to long the product life cycle, which also satisfies the business benefits and customer requirements. The concurrent design concepts should be applied to integrate all possible factors. Therefore, few practical concurrent engineering tools are presented in here. The objective of this paper is to develop a called green manufacturing systems for integrated product design development by concurrent design concept which can give the desirable result in product design.

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A Mathematical Model for Converting Conveyor Assembly Line to Cellular Manufacturing

  • Kaku, Ikou;Gong, Jun;Tang, Jiafu;Yin, Yong
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.160-170
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    • 2008
  • This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

A Design of Integrated Management System for Manufacturing Company with Multiple Production Strategies (다양한 생산전략을 가지는 제조업체의 통합 경영관리시스템 설계)

  • Ahn, Beum-Jun;Shin, Hyun-Joon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.2
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    • pp.238-245
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    • 2006
  • This study presents a design of integrated management system for manufacturing company for the purpose of reducing operation cost and speeding up flow of processes. Since common commercial management package should be well customized to reflect inherent processes of each company with great deal of effort, this study chooses a manufacturing company that produces component parts of automobile as a target company and designs management system specified for that target company. System design focuses on the minimization of the indirect cost of manufacturing reflected on the manufacturing cost price for each functional modules consisting of entire system through adding a mechanism to reduce unnecessary occurrence of process transactions. In addition, this paper considers connectivity among the functional modules so that manufacturing situations can be influenced on the system to be implemented and includes the system design with monitoring modules and data flow between functional modules.

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A Study on a RAM-Based Model for Integrated Automatic Manufacturing System Design and Performance Evaluation (RAM 을 고려한 복합 생산시스템의 최적설계 및 평가방안의 연구)

  • Hwang, Heung-Suk
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.17-32
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    • 1995
  • The objective of this study is to develop a general design and performance evaluation model for the system designers in the initial design phase of the integrated automatic manufacturing system based on the RAM(Reliability, Availability and Maintainability) and life cycle cost(LCC). The methodology proposed in this research includes the following two stages. First, a deterministic approach to the solution of optimal work station arrangement for the initial system configuration is considered under the assumption that the system availability is one(no failure and maintenance), and then a stochastic simulation model based on RAM and LCC is developed. Using the results of these two stage simulation, a system performance index(SPI) was developed for the performance evaluation of the proposed system. Also a computer program is developed.

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Waste Disposal Models for Manufacturing Firm and Disposal Firm

  • Tsai, Chi-Yang;Nagaraj, Sugarla Edwin
    • Industrial Engineering and Management Systems
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    • v.10 no.2
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    • pp.115-122
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    • 2011
  • This research considers a system containing a manufacturing firm who generates waste material during manufacturing process, and a disposal firm who collects and disposes the waste material. Identification of the optimal number of pick ups and the amount of waste to be disposed at certain period of time in terms of cost minimization is studied. Two types of waste accumulation rates, constant and linearly increasing, are discussed and mathematical models are developed. It can be shown that the results for these two different types of waste accumulation differ in a wide range because of the difference in the way of how waste is accumulated, which disturbs the storage cost. An integrated model is also developed and discussed in which both the manufacturing firm and the disposal firm benefit from the coordination between the two parties. It is shown that the optimal policy adopted by the integrated approach can provide a strong and consistent cost-minimizing effect for both the manufacturing firm and the disposal firm over the existing approach. Finally, all the models are verified by a numerical example and the results are compared.

A Study on the development of Computer-Integrated Manufacturing Systems through InfOlmation Super-Highway (초고속 정보통신망을 Computer-Integrated Manufacturing Systems의 연구)

  • 왕지남;정성호;박창목;구상엽;배재호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.496-505
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    • 1996
  • 지역적으로 널리 분산되어있는 여러 생산지로 부터 원격으로 제조활동의 현황을 원격 및 실시간으로 감시하고 통제 및 관리하는 시스템을 초고속통신망을 이용해 구축하고 이에대한 시제품을 개발하는 것이 본 연구의 최종 목표이다. 본 논문에서는 원격감시 및 검사기술, 원격생산정보취합 및 추적기술, 원격 데이터베이스 설계 및 운영기술, 단말 및 망접속기술등에 대하여 설계하고 시제품 구현에 대한 방법을 소개한다.

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Analysis of PCB Manufacturing System Using Computer Simulation (시뮬레이션을 이용한 PCB 제조시스템의 수행능력 분석)

  • Jeon, Tae-Bo;Kim, Young-Hui;Ma, Sang-Hyeog
    • IE interfaces
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    • v.6 no.2
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    • pp.133-150
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    • 1993
  • Recent industrial efforts are directed toward the development of CIM(Computer integrated Manufacturing) system. It is often the case that the analysis of the system dynamic behaviour is overlooked, even if it is important for both the economic justification and system performance evaluation. The main purpose of this study is to present a n approach of system performance evaluation for PCB(Printed Circuit Board) manufacturing, especially the inner layer manufacturing processes, using simulation. The general overview of the PCB manufacturing environment has first been discussed. Then a computer simulation program which can consider the diverse dynamic environmental changes has been developed. Extensive system analyses have been performed based on the program developed and the three measures proposed. The results obtained in this study provide valuable guidelines for practical concerns and some recommendations for future extensions.

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