• 제목/요약/키워드: inspection machines

검색결과 85건 처리시간 0.03초

3축 CNC 교육용 공작기계 개발 (Developed 3-axis Educational CNC Machine Tool)

  • 장성욱
    • 한국산업융합학회 논문집
    • /
    • 제22권6호
    • /
    • pp.627-635
    • /
    • 2019
  • In this study, we developed for processing complex features using CAM software that satisfies precision for example practice and related qualification tests suiTable for CNC training purposes. In addition, functions such as location control, speed control, and processing path generation, which are the main functions of CNC machining machines, were constructed using small equipment parts, servo motors, inverters, general purpose PCs, and commercial NC software and researched with the goal of developing low-cost education equipment. In the static accuracy inspection, the degree of machine when measuring the parallelism of the X, Y and Z axes and the vibration of the main shaft did not reach the allowable value. However, we have obtained a finished product that satisfies the CNC machine book sample shape machining, detailed functions of the position control function of the CNC machine tool, linear interpolation function, circular interpolation function, and tool offset function. In the qualification test shape processing, a shape with a degree of 1/100 mm was processed to obtain position accuracy that satisfied the tolerance.

Optical Equipment in Computer Manufacturing

  • Wilczynski, Janusz S.
    • 한국광학회:학술대회논문집
    • /
    • 한국광학회 1991년도 제6회 파동 및 레이저 학술발표회 Prodeedings of 6th Conference on Waves and Lasers
    • /
    • pp.1-1
    • /
    • 1991
  • The fabrication of computer components requires a great variety of optical equipment. The patterning of integrated circuits is performed either on step-and-repeat cameras, scanning systems or step-and-repeat systems. The image forming optics used in these machines is quite difficult to design and fabricate. In addtion several layers of patterns must be precisely superposed, and also the illuminators have to provide the final irradiance in the image plane constant to within 1%. Other uses of specialized optical equipment are mass production of chip packages, inspection scanners and laser ablation cameras for polymers. The details of some of these systems will be described with particular ephasis on different optical structures and the use of excimer lasers as light sources.

  • PDF

Effect of hardfacing on wear reduction of pick cutters under mixed rock conditions

  • Chang, Soo-Ho;Lee, Chulho;Kang, Tae-Ho;Ha, Taewook;Choi, Soon-Wook
    • Geomechanics and Engineering
    • /
    • 제13권1호
    • /
    • pp.141-159
    • /
    • 2017
  • A pick cutter is a rock-cutting tool used in partial-face excavation machines such as roadheaders, and its quality is a key element influencing the excavation performance and efficiency of such machines. In this study, pick cutters with hardfacing deposits applied to a tungsten carbide insert were made with aim of increasing their durability and wear resistance. They were field-tested by being installed in a roadheader and compared with conventional pick cutters under the same excavation conditions for 24 hours. The hardfaced pick cutters showed much smaller weight loss after excavation, and therefore better excavation performance, than the conventional pick cutters. In particular, the damage to and detachment (loss) of tungsten carbide inserts was minimal in the hardfaced pick cutters. A detailed inspection using scanning electron microscope-energy dispersive X-ray spectrometry and three-dimensional X-ray computed tomography scanning revealed no macro- or micro-cracks in the pick cutters. The reason for the absence of cracks may be that the heads of pick cutters are mechanically worn after the tungsten carbide inserts have been worn and damaged. However, scanning revealed the presence of voids between tungsten carbide inserts and pick cutter heads. This discovery of voids indicates the need to improve production processes in order to guarantee a higher quality of pick cutters.

이미지프로세싱기법을 이용한 포장이미지의 특성과 노이즈제거를 위한 알고리즘 선정 (Characteristics of Asphalt Pavement Images and Enhanced Algorithm for Noise Reduction)

  • 김정용;조윤호
    • 한국도로학회논문집
    • /
    • 제3권4호
    • /
    • pp.137-146
    • /
    • 2001
  • 포장유지관리시스템에 있어서 포장표면 정보는 가장 중요한 인자 중의 하나이다. 따라서 일찍부터 선진국들은 자국의 현실에 알맞은 포장표면 조사장비와 프로그램을 개발하여 사용하고 있다. 국내의 경우 고가의 외국장비와 프로그램을 수입하여 사용하고 있으나 많은 문제점으로 인해 국산 장비와 포장표면 분석 프로그램 개발의 필요성이 대두되고 있다. 본 연구는 아스팔트 포장표면 분석 프로그램 개발을 위한 선행연구이다. 본 연구의 초점은 이미지프로세싱 기술을 이용한 포장표면 분석 원리를 규명하고 포장이미지의 특성 및 포장이미지의 노이즈를 효과적으로 제거하기 위한 알고리즘을 실험하는 것이다. ARAN(Automatic Road Analyser)의 균열맵을 분석 샘플로 이용하였으며, 포장이미지의 통계적인 특성, 히스토그램, FFT(Fast Fourier Transform)영상을 분석하여 일반적인 이미지에 비해 노이즈와 고주파 성분이 많고, 배경과 균열 분리가 어려운 특성을 규명하였다. 또한 노이즈 제거를 위해 다양한 필터를 적용하여 실험한 결과 마스크 크기가 3X3인 중간값 필터가 가장 효과가 좋은 것으로 나타났다.

  • PDF

공작기계용 접촉식 측정 프로브의 프로빙 오차 보상에 관한 연구 (Touch-Trigger Probe Error Compensation in a Machining Center)

  • 이찬호;이응석
    • 대한기계학회논문집A
    • /
    • 제35권6호
    • /
    • pp.661-667
    • /
    • 2011
  • 접촉식 측정 프로브는 3 차원 좌표 측정기 및 CNC 공작기계 등에서 제품 검사에 많이 활용되고 있고, 최근 품질 향상을 위한 가공 및 검사장비의 고정도화에 따라 측정의 정확도도 또한 매우 중요시 되고 있다. 이에 따라 스트레인 게이지 등을 이용한 고정도의 측정 프로브가 사용되고 있기는 하지만, 본 연구에서는 경제적인 측면을 고려하여 산업현장에서 공작기계에 많이 활용되는 일반 접촉식 측정 프로브의 메커니즘을 이해하고, 측정 시 발생할 수 있는 프로빙 오차에 대한 분석 및 보정을 통하여 그 활용성을 높이고자 하였다. 이를 위하여 스타일러스 반경 및 중심 정렬오차가 규명되었고, 3 차원 공간상의 측정 좌표에서 프로빙 오차에 대한 해석이 이루어졌다. 이러한 오차들을 보정하기 위한 알고리즘이 개발되었으며, 실제 CNC 공작기계 상에서 기준구 측정을 통한 검증이 이루어졌다.

패키지형 탄소섬유복합재 가공시스템 개발 (Development of Manufacturing System Package for CFRP Machining)

  • 김효영;김태곤;이석우;윤한솔;경대수;최인휴;최현;고종민
    • 한국정밀공학회지
    • /
    • 제33권6호
    • /
    • pp.431-438
    • /
    • 2016
  • Recently, concerns about the environment are becoming more important because of global warming and the exhaustion of earth's resources. In the aviation and automobile industries, the application of light materials is increasingly important for eco-friendly and effective. Carbon Fiber Reinforced Plastics is a composite material which great formability and the high strength of carbon fiber. CFRP, which is both light and strong, is hard to manufacture. In addition, CFRP machining has a high chance of defects. This research discusses the development of a manufacturing system package for CFRP machining. It involving CFRP Drilling/Water-jet Manufacturing Machines, Inspection/Post-processing Systems, CNC platform for an EtherCAT servo Communication, Flexible Manufacturing Systems and CFRP machining Processes.

숙녀복(淑女服) 봉제업계(縫製業界) 실태(實態) 연구(硏究) (II) - 생산설비(生産設備) 자동화(自動化)와 생산제품(生産製品) 불량수준(不良水準) - (A Study on Women's Wear Manufacturing Industries (II) - Automation of the Facilities and Ratio of Impaired goods -)

  • 어미경;손희순
    • 패션비즈니스
    • /
    • 제1권2호
    • /
    • pp.46-54
    • /
    • 1997
  • The purpose of this study is to understand women's wear manufacturing industries. First, the study was to investigate the present production systems and how much the automatic facility are by comparing them. This study enhanced more efficient, stable, and suitable work line. This intern will direct the way in which automatic facilities will be created. Second, through this study on the general character of the inspectors, the ratio of impaired goods, and the reasons for unsatisfactory goods, I intended to find out a way to decrease the impaired goods and to produce competitive and high quality goods. The results of the survey can be summarized as follows; 1. The result of the research on the automatic industrial facilities shows that the majority of the factories (77.4%) are 40% below the automatic facility rate. The reasons for this according to order are that was a deficit in money, no reason for expensive machines, and lack of the technique and the number of workers required to handle the machines. 2. At this time, the most required equipments are shown according to its importance; automatic sewing machine, automatic cutting machine, automatic spreading machine, and finishing & pressing machine. So in the women's wear manufacturing industries, they think that they need more automatic cutting machine, automatic spreading machine in the cutting field rather than high price automatic machine in the sewing field such as pattern former, pocket welting, automatic sleeve connecting machine and automatic label connecting machine. 3. The result of the research in the goods quality shows that the average impaired rate is 12.7% at the first inspection. In addition the average rate for complete impaired rate is 1.52%. The line system shows that it has a impaired rate that is double the rate of the pair system. Because of this, the industries plan to combine the line system and pair system to create an improved and suitable production system which can boost the quality and productivity of the goods. 4. The fabric is the main point of the impaired goods. The factors of the impaired goods in manufacturing are the lack of mental abilities of the worker, impaired fabrics and a lack of cooperation in the working system. Furthermore, there is a lack of technique for new material. 5. To prohibit impaired goods in manufacturing, there need to be a way to educate the workers and to enhance the workers' mind on the productive goods. Also there need to increase in the investments of automatic production machines. Finally there need to be a standardized working line. Therefore, there need to be an improvement on the management of the production of goods, the development of technique and an increase in the education for the workers, with this there will be a decrease in impaired goods, and an increase in better quality of goods to enforce the domestic apparel industries.

  • PDF

2상(相)8극영구자석형(極永久磁石形) LPM의 자기회로설계(磁氣回路設計)와 제어방식(制御方式)에 관한 연구(硏究) (A Study on the Magnetic Circuit Design and Control Method of 2-Phase 8-Pole PM Type Linear Pulse Motor)

  • 김일중;이은웅;이민명;이명일
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1991년도 하계학술대회 논문집
    • /
    • pp.47-50
    • /
    • 1991
  • LPM(Linear Pulse Motor) provide direct and precise position control of bidirectional linear motion. LPM is not subject to the same linear velocity and acceleration limitations inherent in systems converting rotary to linear motion such as lead screws, rack and pinion, belt and pulley drives. With LPM, all the thrust force generated by the motor is efficiently applied directly to the load. And speed, distance, and acceleration are easily programmed in a highly repeatable fashion. Potential industrial and application fields of LPM include PCB assembly, industrial sewing machines, automatic inspection, coil winder, medical uses, conveyer system, laser cut and trim systems, semiconductor wafer processing, OA instruments etc. This paper describes various design parameter of LPM such as magnetic ciucuit construction methods, phase number and tooth number per pole, permanent magnet and coil mmf, tooth geometries. And to solve the problems of existing control methods, in this paper, a new control method of the LPM is proposed throughout modern control theory.

  • PDF

주파수 응답 분석(FRA)을 이용한 전력용 변압기 고장예방 진단 (A fault prevention diagnostic of power transformer using Frequency Response Analysis)

  • 조윤행;임태영;김종선;김기일;안광원;임성주
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2011년도 제42회 하계학술대회
    • /
    • pp.463-464
    • /
    • 2011
  • Currently, different kinds of diagnosis and inspection technologies are applied to prevent the internal mechanical transformation of transformers. For example, examination of internal Partial Discharge of transformer, analysis of transformer oil gas, and measurement Frequency Response Analyzer(FRA) are used to diagnose defect. Especially, diagnosis technique through Frequency Response Analyzer(FRA) has been used and developed from 1960, when it was first introduced, till now to become an important tool to examine presence of defect and to prove quality of machines for the most electric machine producers electric power company in the world. However, diagnosis through FRA is still in introduction level in Korea and the application method for FRA is not established yet. For that reason, study about the application of domestic electric installation according to the FRA is needed. It is expected that the study play an important part in the prevention of defect due to the internal transformation of transformer by introducing measurement theory, providing measurement method, and analyzing application cases.

  • PDF

코드 삽입 기법을 이용한 알려지지 않은 악성 스크립트 탐지 (Detection Of Unknown Malicious Scripts using Code Insertion Technique)

  • 이성욱;방효찬;홍만표
    • 한국정보과학회논문지:정보통신
    • /
    • 제29권6호
    • /
    • pp.663-673
    • /
    • 2002
  • 서버 수준의 안티바이러스는 특정 도메인 내에 진입하는 악성코드를 진입점에서 감지하므로 모든 클라이언트를 완벽하게 통제하기 어려운 실제 상황에서 전자우편 서버 등에 유용하게 사용된다. 그러나, 알려지지 않은 악성 코드에 감지에 유용한 행위 감시 기법은 서버에 적용이 어려우므로, 현재의 서버용 안티바이러스들은 이미 알려진 악성 코드에 대한 시그너쳐 기반의 감지, 단순한 필터링 그리고 파일명 변경과 같은 기능만을 수행한다. 본 논문에서는 서버에서의 실행만으로 별도의 안티바이러스가 탑재되지 않은 클라이언트에서도 지속적인 행위 감시가 가능하도록 하는 악성 스크립트 감지 기법을 제안하고 그 구현에 관해 기술한다.