• Title/Summary/Keyword: inspection line

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Rapid Defect Inspection of Display Device with Optical Spatial Filtering

  • Yoon, Dong-Seon;Kim, Seung-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.56-61
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    • 2000
  • We present a fast inspection method of machine vision for in-line quality assurance of liquid crystal displays(LCD) and plasma display panels(PDP). The method incorporates an optical spatial filter in the Fourier plane of the imaging optics to block the normal periodic pattern, extracting only defects real time without relying on intensive software image process. Special emphasis is on designing a collimated white light source to provide high degree of spatial coherence for effective real time Fourier transform. At the same time, a low level of temporal coherence is attained to improve defect detection capabilities by avoiding undesirable coherent noises. Experimental results show that the proposed inspection method offers a detection accuracy of 15% tolerance, which is sufficient for industrial applications.

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Locating Mechanical Damages Using Magnetic Flux Leakage Inspection in Gas Pipeline System

  • Kim, Jae-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.6
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    • pp.521-526
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    • 2010
  • Gas transmission pipelines are often inspected and monitored using the magnetic flux leakage method. An inspection vehicle known as a "pig" is launched into the pipeline and conveyed along the pipe by the pressure of natural gas. The pig contains a magnetizer, an array of sensors and a microprocessor-based data acquisition system for logging data. This paper describes magnetic flux leakage (MFL) signal processing used for detecting mechanical damages during an in-line inspection. The overall approach employs noise removal and clustering technique. The proposed method is computationally efficient and can easily be implemented. Results are presented and verified by field tests from an application of the signal processing.

Development of a VTR head inspection system (비데오 헤드 형상 검사 장치 개발)

  • 유영기;노병옥;오춘석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.8-11
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    • 1996
  • In one VTR(Video Tape Recorder), two or more heads are used to record or reproduce video signals. To obtain a uniform quality of a VTR, video heads should have similar charcteristics such as geometrical shapes and electro-magnetic performances. This research is aimed to develop a visual inspection system that can measure four geoemtrical parameters;HO, HI, Tw and Cw. To obtain a high realable results, DSP based image board and target based image processing algorithms were used. A series of experiments was performed for one thousands of video heads. From observation of the experimental results, the system is found to show good performance for inspection of video heads.

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Measurement of Track geometry with HSR350X (한국형고속열차를 이용한 궤도 틀림 측정결과 비교분석)

  • Im, Yong-Chan;Kim, Sang-Soo;Park, Choon-Soo;Kim, Ki-Hwan
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.278-282
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    • 2007
  • The riding comfort and the durability of train are effected by the rail irregularities such as track gauge, superelevation, alignment, longitudinal level, twist, cant and cross level. Inspection and estimation of irregularities are very important to maintain the rail condition. Generally, the EM120 has been utilized to measure the rail irregularities once a month in Korea. However, the EM120 can be operated at night time only, because the inspection speed of EM120 is much slower than the speed of high-speed trains. Also, the EM120 is too slow to inspect effectively for the whole commercial line. Therefore, we have mounted the track inspection system on the High-Speed Rolling Stock 350 eXperimental (HSR350X) and measured the rail irregularities to confirm the condition of a rail while running 300km/h. In this paper, the track inspection system mounted on HSR350X is mainly considered, and the measured results through test run are introduced.

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Development of Vision-Based Inspection System for Detecting Crack on the Lining of Concrete Tunnel (비젼센서를 이용한 콘크리트 터널 라이닝 균열검사 시스템의 개발)

  • 고봉수;조남규
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.96-104
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    • 2003
  • To assess tunnel safety, cracks in tunnel lining are measured by inspectors who observe cracks with their eyes. A manual inspection is, however, slow and subjective. This paper, therefore, proposes vision-based inspection system for measuring cracks in the tunnel lining that inspects cracks fast and objective. The system is consisted of an on-vehicle system and a lab system. An on-vehicle system acquires image data with line CCD camera. A lab system extracts crack then inform their thickness, length and orientation by using image processing. To improve accuracy of crack recognition the geometric properties of a crack was applied to image processing. The proposed system were verified with experiments in both laboratory and field environment.

An Economic Optimization of the Target Value (경제성을 고려한 공정 목표값 최적화)

  • 윤철환;유정현;윤덕균
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.45
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    • pp.201-213
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    • 1998
  • We address the problem of choosing the most economic mean value for an automatic filling operation on a production line through the sampling inspection. If quality characteristic of a unit is less than inspection specification then the goods is not accepted. Otherwise, it is accepted. The lots that the numbers of non-conforming units in a sample are larger than the allowable number of non-conforming units are rejected. The non-conforming units in the rejected lots are separated by the screening inspection. The non-conforming units separated are sold in discount price. We assume that quality characteristic is larger-the-better characteristic, the distribution of quality characteristic is normal distribution, and the standard deviation of the distribution is known. This paper presents total expected profit function model considering sales revenue, inspection costs, and material costs. The manufacturing process mean value maximizing total expected profit is determined, and the results of the process target value and total expected profit is analyzed as coefficients change.

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A Study on Development of Interlocking Inspection System for Electronic Interlocking System (전자연동장치의 연동검사시스템 개발)

  • 박영수;이기서
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.104-111
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    • 2002
  • The purpose of interlocking system was to prevent the route for a train being set up and its protecting signal cleared if there was already another, conflicting route set up and the protecting signal for that route cleared. This paper proposed Interlocking Inspection System(IIS) consisting of interlocking simulator and field simulator to operate interlocking test of computer based Electronic Interlocking System(EIS) in this paper. Interlocking simulator consists of Design Edit System(DES), Logical Database Management Tool(LDMT) and real-time confirming system, field simulator is a equipment to simulate a control object of EIS and constitutes configuration operated in 19 inch standard rack. As a result of test to prove capacity of this IIS, the efficiency was shown as excellent. Therefore by using inspection system, we obtain every advantages. It has the functions for test data generation and automatic test execution based on personal computer. Time and cost for test work can be reduced more efficiently by using this developed inspection system

Inspection Algorithm for Screw Head Forming Punch Using Based on Machine Vision (머신비전을 이용한 나사 머리 성형 펀치의 검사 알고리즘)

  • Jeong, Ku Hyeon;Chung, Seong Youb
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.31-37
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    • 2013
  • This paper proposes a vision-based inspection algorithm for a punch which is used when forming the head of the small screws. To maintain good quality of punch, the precise inspection of its dimension and the depth of the punch head is important. A CCD camera and an illumination dome light are used to measure its dimensions. And a structured line laser is also used to measure the depth of the punch head. Resolution and visible area depend on setup between laser and camera which is determined using CAD-based simulation. The proposed method is successfully evaluated using experiment on #2 punch.

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Hierarchical Correlation-based Anomaly Detection for Vision-based Mask Filter Inspection in Mask Production Lines (마스크 생산 라인에서 영상 기반 마스크 필터 검사를 위한 계층적 상관관계 기반 이상 현상 탐지)

  • Oh, Gunhee;Lee, Hyojin;Lee, Heoncheol
    • IEMEK Journal of Embedded Systems and Applications
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    • v.16 no.6
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    • pp.277-283
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    • 2021
  • This paper addresses the problem of vision-based mask filter inspection for mask production systems. Machine learning-based approaches can be considered to solve the problem, but they may not be applicable to mask filter inspection if normal and anomaly mask filter data are not sufficient. In such cases, handcrafted image processing methods have to be considered to solve the problem. In this paper, we propose a hierarchical correlation-based approach that combines handcrafted image processing methods to detect anomaly mask filters. The proposed approach combines image rotation, cropping and resizing, edge detection of mask filter parts, average blurring, and correlation-based decision. The proposed approach was tested and analyzed with real mask filters. The results showed that the proposed approach was able to successfully detect anomalies in mask filters.

Electric vehicle Pouch battery dimension inspection system (전기자동차 파우치 배터리 치수검사 시스템)

  • Lee, Hyeong-Seok;Kim, Jea-Hee
    • Journal of Korea Multimedia Society
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    • v.24 no.9
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    • pp.1203-1210
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    • 2021
  • In this paper, we developed the inspection system of electric vehicle pouch battery using image processing. Line scan cameras are used for acquiring the all parts of the pouch battery, and several steps of image processing for extracting significant dimensions(User Required Position) of the battery. In image processing, edge lines, node points, dimension lines, etc. were extracted using Preprocessor, Square Edge Detection, and Size Detection algorithms. This is used to measure the dimensions of the location requested by the user on the pouch battery. For verification of the inspection system, the dimensions of three pouch batteries produced in the same process were measured, and the mean and standard deviation were obtained to confirm the precision.