• Title/Summary/Keyword: inspection line

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Real-Time Image Processing System for PDP Pattern Inspection with Line Scan Camera (PDP 패턴검사를 위한 실시간 영상처리시스템 개발)

  • Cho Seog-Bin;Baek Gyeoung-Hun;Yi Un-Kun;Nam Ki-Gon;Baek Kwang-Ryul
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.3 s.303
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    • pp.17-24
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    • 2005
  • Various defects are found in PDP manufacturing process. Detecting these defects early and reprocessing them is an important factor that reduces the cost of production. In this paper, the image processing system for the PDP pattern inspection is designed and implemented using the high performance and accuracy CCD line scan camera. For the preprocessing of the high speed line image data, the Image Processing Part (IPP) is designed and implemented using high performance DSP, FIFO and FPGA. Also, the Data Management and System Control Part (DMSCP) are implemented using ARM processor to control many IPP and cameras and to provide remote users with processed data. For evaluating implemented system, experiment environment which has an area camera for reviewing and moving shelf is made. Experimental results showed that proposed system was quite successful.

New Technical Trend of Inspection and Test of Transmission Line (가공송전선로 점검 및 진단기술에 대한 해외기술동향)

  • Shin, Tai-Woo;Jang, Suk-Han;Kim, Mu-Soo;Min, Byeong-Wook;Choi, Jin-Sung;Yoon, Gen-Hwa;Gwon, Yeon-Han;Jung, Du-Ok;Bang, Hang-Kwon;Choi, Han-Yeol
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.315-317
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    • 2008
  • Recently, a new construction of transmission line has been through quite hard situation due to demands for a new construction of transmission line have been saturated in south korea and also difficulties of purchasing the routes. In addition, the demands for electricity have been decreased in all of advanced countries of the world due to slowdown of the rate of economic growth. So they are trying to find a way to utilize a existing transmission line by extending the durable period. Therefore this is necessary to apply an applicable technology on domestic markets such as inspection, examination, maintenance of existing transmission lines by introducing advanced countries's example which shall be based on Japan's electric power companies.

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A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants (원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구)

  • Lee, Seung-Pyo;Kim, Jin-Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.

Car Engine Sealing Inspection System Based on Analysis of Difference Image (차영상 분석 기반의 자동차 엔진 실링상태 검사 시스템)

  • Choi, Sang-Bok;Ban, Sang-Woo;Kim, Ki-Taeg
    • Journal of Korea Multimedia Society
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    • v.14 no.3
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    • pp.356-367
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    • 2011
  • In this paper, we proposed a new car engine sealing inspection system based on image processing and understanding. The car engine sealing inspection plays very important role for protecting leakage caused by inappropriate sealing, which is a crucial point for productivity of car engines. The proposed inspection system has been aimed to enhance the previously proposed sealing inspection systems based on image processing, which have high computation complexity and low performance for correctly inspecting some contamination by oil with similar color with that of sealing. Moreover, the previously proposed system has a difficulty in installing the camera system on the sealing machine. The proposed system considers a difference of images before and after sealing obtained from one static camera. By utilizing a difference of images, the proposed system shows very robust performance using a proposed simple depth checking algorithm for some contamination cases by oil with similar color with that of sealing and the total inspection system is simple and cheap to implement. According to the experiments conducted in a real car product line, the proposed inspection system shows better inspection performance and needs smaller implementation cost than three other previously proposed system working in current car sealing inspection systems.

Implementation of Line Scan Camera based Training Equipment for Technical Training of Automated Visual Inspection System (자동 시각 검사 시스템 기술훈련을 위한 라인스캔 카메라 기반의 실습장비 제작)

  • Ko, Jin-Seok;Mu, Xiang-Bin;Rheem, Jae-Yeol
    • Journal of Practical Engineering Education
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    • v.6 no.1
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    • pp.37-42
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    • 2014
  • The automated visual inspection system (machine vision system) for quality assurance is important factory automation equipment in the manufacturing industries, such as display, semiconductor, etc. There is a lot of demand for the machine vision engineers. However, there are no technical training courses for machine vision technologies in vocational schools, colleges and universities. In this paper, we present the implementation of line scan camera based equipment for technical training of the automated visual inspection system. The training system consists of the X-Y stage which is widely used in machine vision industries and its variable image resolution are set to $10-30{\mu}m$. Additionally, this training system can attach the industrial illumination, either the direct illuminator or coaxial illuminator, for verifying the effect of illuminations. This means that the trainee can have a practical training in various equipment conditions and the training system is similar to the automated visual inspection system in industries.

Availability evaluation of automatic inspection equipment using line scan camera for concrete lining (라인스캔 카메라를 이용한 콘크리트 라이닝 자동점검진단 장비 활용성 평가)

  • Lee, Gyu-Phil;Lim, Hyung-Joon;Kim, Jeong-Heum
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.6
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    • pp.643-653
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    • 2020
  • The concrete lining inspection by inspector after traffic control poses various problems such as congestion caused by traffic control and social loss costs resulting from it, and risks of traffic accidents and safety accidents for inspectors et al. To solve the problems, the concrete lining inspection has been carried out using automatic inspection equipment and image analysis that can be objectively and quantitatively investigated in overseas. In this study, to solve the problems of concrete lining inspection by inspector and to review improvement plan for inspection, inspection was carried out using automatic inspection equipment for ◯◯ tunnel that precision safety diagnosis has been conducted in 2019. Analysis was carried out for both inspection results. Automatic inspection equipment investigated defects in concrete lining such as cracks more accurately than precision safety diagnosis.

A Study on an Inspection System of Repeated Pattern in PDP panel

  • Jung, Ji-Hun;Nam, Sang-woon;Hwang, Yong-Ha;Park, Yong-June;Kang, Tea-Kyu;Jeong, Dea-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.126-131
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    • 2004
  • The popularity of flat-panel display(FPD), including plasma display panel(PDP) and liquid-crystal display(LCD), has given rise to the need to streamline their production. In these days, PDP is one of the most popular display devices because of its expansion of manufacturing process and simplicity. Bus electrodes, sustain electrodes, barrier ribs and RGB phosphors are patterned on PDP panel to display an image. Since a minute damage on the pattern can cause a serious defect to display, it is important to inspect the pattern precisely. In this paper, an automatic inspection system of repeated pattern in PDP panel has been introduced to find the defect, such as open, short, dirt, island, and so on. And the inspection system has been operated in the mass production line of PDP.

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A Study on Improvement of the Air Carrier Pilot's Qualification Check in Korea (조종사 운항자격 심사제도 개선방안에 관한 연구)

  • Hwang, Sasik;Choi, Sungho
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.22 no.1
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    • pp.32-43
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    • 2014
  • Worldwide, air transport demand of this century is expanding rapidly, and each countries' demand is also increasing. Thus a number of low-cost carriers emerged in existing air transportation business sector and airman qualification check work regarding aviation safety management is increasing too. As the remedy for the result of aviation safety audit by ICAO and FAA in 2001 that governmental activity for aviation safety had been performed by a small number of aviation safety inspectors, airman qualification inspection system implemented by airlines was improved and the government has established the system that authorized airman qualification inspectors check airmen qualification with airlines according to the international trend. This study suggests the need of improvement of airman qualification inspection system that existing inspection system as the means of safety management can be transferred to Operations Safety Inspection(OSI) activity which is compliant with international standards.

Rail Inspection Using Noncontact Laser Ultrasonics

  • Kim, Nak-Hyeon;Sohn, Hoon;Han, Soon-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.6
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    • pp.696-702
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    • 2012
  • In this study, a noncontact laser ultrasonic system is proposed for rail defect detection. An Nd-Yag pulse laser is used for generation of ultrasonic waves, and the corresponding ultrasonic responses are measured by a laser Doppler vibrometer. For the detection of rail surface damages, the shape of the excitation laser beam is transformed into a line. On the other hand, a point source laser beam is used for the inspection of defects inside a rail head. Then, the interactions of propagating ultrasonic waves with defects are examined using actual rail specimens. Amplitude attenuation was mainly observed for a surface crack, and reflections were most noticeable from an internal damage. Finally, opportunities and challenges associated with real-time rail inspection from a high-speed train are discussed.

CMM(Compact Camera Module) Defect Inspection (CMM(Compact Camera Module) 불량 검사)

  • 고국원;이유진;최병욱;고경철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.585-589
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    • 2004
  • This paper deals with the algorithm development that inspects defects such as Lens Focus, Black Defect, Dim Defect, Color Defect, White Balance, and Line Defect caused by the process of Compact Camera Module (CCM). These days the demand of CCM goes on increasing in various types like PDA, a cellular phone and PC camera every year. However, owing to the defect inspection of CCM by the semiskilled work the average inspection time of CCM takes about 40 to 50 seconds. As time goes by the efficiency takes a sudden turn for the worse because workers must inspect with seeing a monitor directly. In this paper, to solve these problems, we developed the imaging processing algorithm to inspect the defects in captured image of assembled CCM. The performances of the developed inspection system and its algorithm are tested on many samples. Experimental results reveal that the proposed system can focus the lens of CCM within 5s and we can recognize various types of defect of CCM modules with good accuracy and high speed.

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