• Title/Summary/Keyword: inspection error

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Optimal Two-Stage Periodic Inspection Policy for Maintaining Storage Reliability (저장신뢰도 유지를 위한 최적 2단계 주기적 검사정책)

  • Cho, Yong-Suk;Lee, Joo-Ho
    • Communications for Statistical Applications and Methods
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    • v.15 no.3
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    • pp.387-402
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    • 2008
  • In this thesis we propose a two-stage periodic inspection model for maintaining the reliability of a system in long-term storage. There are two types of tests available; a fallible test and an error-free test. The system is overhauled at detection of failure or when the storage reliability after inspection becomes less than or equal to the prespecified value. The expected cost per unit time until overhaul is derived and a procedure for minimizing the expected cost is suggested. The two-stage periodic inspection model is compared with the one-stage periodic inspection model for various parameters of the cost function when the failure time follows exponential and Weibull distributions. The proposed model is then applied to an existing missile system for comparison with the current inspection policy.

Development of the Hydraulic Inspection Method for Irrigation Pipeline Systems (관수로 시스템 수리진단 기법 개발)

  • Kim, Young-Hwa;Park, Ji-Sung;Cheong, Byong-Ho
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.251-254
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    • 2003
  • For improving the flow capacity of pipeline system the hydraulic inspection method was developed conducting on-site with survey of pipeline facility such as diversion work, air vent, etc. and pipe network analysis. The pipe network analysis method determine pipe diameter with trial and error. The validity of the hydraulic inspection method proved adapting on S-district pipeline system.

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Development of Intelligent Robot Vision System for Automatic Inspection of Optical Lens (광학렌즈 자동 검사용 지능형 로봇 비젼 시스템 개발)

  • 정동연;장영희;차보남;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.247-252
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    • 2004
  • Developed shape awareness technology and vision technology for optical ten slant in this research and including external form state of lens for the performance verification developed so that can be good achieve badness finding. And, establish to existing reflex data because inputting surface badness degree of scratch's standard specification condition directly, and error designed to distinguish from product more than schedule error to badness product by normalcy product within schedule extent after calculate the error comparing actuality measurement reflex data md standard reflex data mutually. Developed system to smallest 1pixel unit though measuring is possible 1pixel as 3.7$\mu\textrm{m}$${\times}$3.7$\mu\textrm{m}$(0.1369${\times}$10/sub-1/$\textrm{mm}^2$) the accuracy to 10/sub-1/mm minutely measuring is possible performance verification and trust ability through an experiment prove.

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An Improvement for Determining Response Modification Factor in Bridge Load Rating (응력보정계수 산정 방법 개선)

  • Koo, Bong-Kuen;Shin, Jae-In;Lee, Sang-Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.1
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    • pp.169-175
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    • 2001
  • Bridge load rating calculations provide a basis for determining the safe load capacity of bridge. Load rating requires engineering judgement in determining a rating value that is applicable to maintaining the safe use of the bridge and arriving at posting and permit decisions. Load testing is an effective means in calculating the rating value of bridge. In Korea, load carrying capacity of bridge is modified by response modification factor that is determined from comparisons of measured values and analysis results. The response modification factor may be corrupted by vehicle location error that is defined as the gap of test vehicle location between load testing and analysis. In this study, the effects of vehicle location error to structural response and response modification factor are investigated, and a new method for evaluating response modification factor is proposed. The random data analysis shows that the proposed method is less sensitive to vehicle location error than the present method.

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A Study on the Size Evaluation of Circular Flat Flaw with Indication by Straight Beam Inspection of Ultrasonic Wave (초음파(超音波)의 수직탐상법(垂直探傷法)에 의한 경사(傾斜)를 갖는 원형평면결함(圓形平面缺陷)의 크기 평가(評價)에 관한 연구(硏究))

  • Han, Eung-Kyo;Kim, Ki-Joong;Lee, Kook-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.4 no.1
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    • pp.11-22
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    • 1984
  • In the straight beam inspection of ultrasonic wave, the method for evaluating flaw size by AVG diagram is useful as a method for the quantitative evaluation of results of ultrasonic flaw detection. This study was carried out the measure the size of circular flat flaw with the inclination by straight beam inspection and could be decreased the error of application due to the inclination of flaw by AVG diagram in consideration of correction coefficient. From the result of the experiment, the error by means of the application of experimental values to AVG diagram was increased as the inclination angle grows. Also, it n s increased the error of application as the detecting frequency and diameter of flaw grows in the same inclination angle. In case of diameter of flaw 6mm, AVG diagram could be applied to the inclination angle $3^{\circ}$ for 5 MHz, $7^{\circ}$ for 2.25 MHz, $15^{\circ}C$ for 1 MHz in the range of 20% error and the theory was concided with the experiment to $5^{\circ}C$ for 5 MHz, $10^{\circ}C$ for 2.25 MHz, $15^{\circ}C$ for 1 MHz in the range of 10% error by correction eq. (45) due to the inclination angle. Therefore, it is considered that the results obtained from this study will be somewhat helpful informations for the size evaluation of circular flat flaw with the inclination.

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RFID-Based Automatic Inspection System Design and Implementation for Manufacturing and Retail Industry (제조 및 유통산업을 위한 RFID 기반 자동 검수 시스템의 설계 및 구현)

  • Kim, Jin-Suk;Park, Jong-Kwon;Shin, Yong-Tae
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.39C no.1
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    • pp.97-105
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    • 2014
  • Current manufacturing and distribution industries work with handwritten shipping information or receive operation results in excel files and have to go through computer processing for their logistics. Thus, hand writing error or computer entry error, non-real-time data processing, quantity shortage and excess operating problems have been frequently occurring in many logistics points. In this paper, we will be proposing a RFID based automatic inspection system that will ensure more accurate data for inbound and outbound. Real-time data processing and automatic inspection system will show cost saving effect compared to the existing system.

Evaluation on the Effect of Ultrasonic Testing due to Internal Medium of Pipe in Nuclear Power Plant (원자력발전소 배관 내부 매질이 초음파검사에 미치는 영향 평가)

  • Yoon, Byung Sik;Kim, Yong Sik;Yang, Seung Han
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.25-30
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    • 2013
  • The periodic inspection of piping and pressure vessels welds in nuclear power plant has to provide reliable result related to weld flaws, such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these data. Specially, the amplitude of flaw response is used as basic parameter for flaw sizing and it may cause some deviation in length sizing result. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by the requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error. Therefore, the objective of this study is to compare and evaluate the ultrasonic amplitude difference between air filled and water filled pipe in nuclear power plant. Additionally, the accuracy of flaw sizing is estimated by comparing both conditions.

An Enhanced Histogram Matching Method for Automatic Visual Defect Inspection robust to Illumination and Resolution (조명과 해상도에 강인한 자동 결함 검사를 위한 향상된 히스토그램 정합 방법)

  • Kang, Su-Min;Park, Se-Hyuk;Huh, Kyung-Moo
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.10
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    • pp.1030-1035
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    • 2014
  • Machine vision inspection systems have replaced human inspectors in defect inspection fields for several decades. However, the inspection results of machine vision are often affected by small changes of illumination. When small changes of illumination appear in image histograms, the influence of illumination can be decreased by transformation of the histogram. In this paper, we propose an enhanced histogram matching algorithm which corrects distorted histograms by variations of illumination. We use the resolution resizing method for an optimal matching of input and reference histograms and reduction of quantization errors from the digitizing process. The proposed algorithm aims not only for improvement of the accuracy of defect detection, but also robustness against variations of illumination in machine vision inspection. The experimental results show that the proposed method maintains uniform inspection error rates under dramatic illumination changes whereas the conventional inspection method reveals inconsistent inspection results in the same illumination conditions.

A Study on Management for Measuring Instrument of Small and Medium-sized Enterprises - Focusing on the Inspection Gig - (중소제조업체의 측정기 운영에 관한 실증적 연구 - 검사 지그를 중심으로 -)

  • Yoo, Hyun-Jong;Jung, Soo-Il
    • Journal of the Korea Safety Management & Science
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    • v.10 no.2
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    • pp.217-223
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    • 2008
  • Measurement is used for evaluation of product or process exactly. If it couldn't measured correctly, Quality-cost must be raised and it would be hard to improve product quality. So, this study suggests improvement guide line for the multilateral problems of measuring instrument operation based on the investigation of 157 small and medium-sized enterprises in February, 2008. To use inspection gig correctly, man who treat it must be accustomed with the structure, the performance, the method. The inspection gig is selected properly for the measurement goal. If not, results couldn't be correctly or wasted time, efforts, and costs. When selecting a inspection gig, the locating, the clamping, and the efficiency must be considered.

A Study on Automatic Inspection Algorithm for Moving Object using by Vision System (비전시스템을 이용한 이동물체 자동검사에 관한 연구)

  • Cho, Young Seok
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.5 no.1
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    • pp.99-105
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    • 2009
  • Recently the research is much interested in about the inspection system using by computer vision system. In this paper, we deal with shape inspection technique for moving to be long and narrow object on conveyor belt. first, we are acquired for moving object on conveyor belt. then the object segmentation is using by color information for background and object. the object position be calculated by horizontal and a vertical histogram. second, we are checked for two hole in front part, widths and top/bottom side information in middle part, and finally checking for two holes in rear part. The performance of our proposed model is evaluated by experiments, within error of 1㎜, and can be checking to 17 object /min.