• Title/Summary/Keyword: inspection error

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결함검출을 위한 실험적 연구

  • 목종수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.24-29
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    • 1996
  • The seniconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip effect on the functions of the semiconductors. The defects of the chip surface is crack or void. Because general inspection method requires many inspection processes, the inspection system which searches immediately and preciselythe defects of the semiconductor chip surface. We propose the inspection method by using the computer vision system. This study presents an image processing algorithm for inspecting the surface defects(crack, void)of the semiconductor test samples. The proposed image processing algorithm aims to reduce inspection time, and to analyze those experienced operator. This paper regards the chip surface as random texture, and deals with the image modeling of randon texture image for searching the surface defects. For texture modeling, we consider the relation of a pixel and neighborhood pixels as noncasul model and extract the statistical characteristics from the radom texture field by using the 2D AR model(Aut oregressive). This paper regards on image as the output of linear system, and considers the fidelity or intelligibility criteria for measuring the quality of an image or the performance of the processing techinque. This study utilizes the variance of prediction error which is computed by substituting the gary level of pixel of another texture field into the two dimensional AR(autoregressive model)model fitted to the texture field, estimate the parameter us-ing the PAA(parameter adaptation algorithm) and design the defect detection filter. Later, we next try to study the defect detection search algorithm.

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The Development of Visual Inspection for Length Measurement of Injection Product Using Vision System (Vision System을 이용한 사출제품의 길이 측정용 시각검사 System 개발)

  • J.Y. Kim;B.S. Oh;S. You
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.126-134
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    • 1997
  • In this study, We made visual inspection system using Vision Board. It is consist of an illuminator (a fluorescent lamp), image input device (CCD (Charge-Coupled Device) camera), image processing system(Vision Board(FARAMVB-02)), image output device (video monitor, printer), and a measuring instrument(TELMN1000). Length measurement by visual inspection system make use of 100mm guage block(instead of calculating distance between a camera and a object). It measured horizontal and vertical length factor from 400mm to 650mm by increasing 50mm. In this place, measured horizontal and vertical length factor made use of length measure- ment of a injection. A measuring instrument used to ompare a measured length of a injection visual inspection system with it. In conclusion, length measurement of a injection compared a measuring instrument with visual inspecion system using length factor of 100mm gauge block. We find that maximum error of length is 0.55mm when it compar with the measuring value of two devices(FARAMVB-02, TELMN1000). Program of visual inspection system is made up Borland C++3.1.

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Geometric Error Analysis of Contact Type Three Points Supporting Method for Inner Diameter Measurement (접촉식 3점지지법에 의한 내경측정의 기하학적 오차 해석)

  • Kim, Min-Ho;Kim, Tae-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.69-76
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    • 2008
  • Inner diameter of bearing race is automatically measured by complete inspection system after grinding process. Contact type three points supporting method is widely applied to automatic inner diameter measurement because of its excellent stability. However, the geometric consideration regarding three points supporting method is not sufficient. In this study, the error equation from geometric error analysis of three points supporting method is found. The effect of factors in the error equation is also investigated. The error equation is linear for difference of diameter in sample and master on range of tolerance. An error becomes more and more larger, when the distance of two supporting balls or the diameter of supporting ball are increased. In the result, some considerations are proposed for measurement of inner diameter by the three points supporting method.

Crack Detection in Eggshell by Acoustic Responses (음향반응에 의한 계란의 크랙검출에 관한 연구)

  • 조한근;최완규;백진하
    • Journal of Biosystems Engineering
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    • v.23 no.1
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    • pp.67-74
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    • 1998
  • A nondestructive quality inspection technique using acoustic impulse response method was developed for eggshell inspection. An experimental system was built to generate the impact force, to measure the response signal and to analyze the frequency spectrum. This system includes an impulse generating unit, an egg holding seal a microphone with preamplifier, and a DSP board installed on Personal Computer. A simple algorithm .was developed for crack detection. Using the developed system with algorithm, crack detection ability was evaluated and the error rate to estimate the normal egg as cracked was found to be 4% and the error rate to estimate the cracked egg as normal was also found to be 4%. This system could be adopted in industry with some modification.

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An integrated production-inventory model with rework and inspection in serial production system (재가공과 검사를 고려한 통합 생산-재고 모형)

  • Kim, Seong-Tae;Kim, Jae-Ryeon
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.158-167
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    • 1989
  • In this paper, a model is presented which incoporates the possibility of quality control at each of the production stages. We consider the TYPE I error and the TYPE II error in inspection procedures. In addition to alternative quality control configurations, the model integrates the carrying costs of in-process and finished inventory, quality of production process, reprocessing including fixed and variable cost. Our policy determines the value of optimal lot-size and reprocessing batch size in reducing the total costs. A numerical example illustrates the model framework and highlights the role of the decision variables.

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A Study on the Storage Reliability Determination Model for One-shot System (일회성 시스템의 저장신뢰도 결정 모델에 관한 연구)

  • Kim, Dong-Kyu;Kang, Wun-Seok;Kang, Sung-Jin
    • Journal of the Korean Operations Research and Management Science Society
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    • v.38 no.1
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    • pp.1-13
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    • 2013
  • Some systems such as missiles and ammunitions are used only one time in combat or emergency situation. Predicting correct storage reliability is very important for those systems which are inspected periodically. Many researches have been done for predicting the storage reliability using generally exponential or Weibull failure distribution. However, recent studies show the hazard functions follow various types of failure distributions. So in this paper, we proposed a generalized model that measures the storage reliability regardless of type of failure distributions. And this model reflects inspection error and failures that might be occurred during periodical check and within storage term as well.

A 3D BGA Inspection Algorithm with Subpixel Accuracy (부화소 정밀도를 가지는 3차원 BGA 검사 알고리즘)

  • 김정훈;박성한;심영석
    • Proceedings of the IEEK Conference
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    • 1999.11a
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    • pp.507-510
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    • 1999
  • Inspection of BGAs presents several challenges for modem measurement equipment. No only must these systems be fast and accurate, they must deal with the special challenges presented by very small shiny metal spheres. For accurate measurement, we propose an algorithm which fits for estimating the accurate ball height using 2-D curve-fitting algorithm. The real boundary between two adjacent pixels and the real ball diameter are measured with subpixel accuracy Experimental results show that the proposed method calculates the ball height and diameter with subpixel accuracy and is robust in local noise with low measurement error.

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Analysis of an Inspection Process Allowing Consecutive Two-time Testing of Products Using Markov Chains (연속되는 이중 검사를 허용하는 제품품질검사 프로세스에 대한 마르코프 체인을 이용한 분석)

  • Ko, Jeong-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2452-2457
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    • 2012
  • When a quality inspection process rejects a product unit, consecutive repeated inspections are sometimes conducted for the rejected unit to reduce a false reject possibility. This paper analyzes a special inspection process that allows up to two times of consecutive testing for each product to decrease type I inspection errors. This study uses a Markov chain to model the steps of the inspection process and a product unit's quality states during inspection. Historical inspection results from a company are used as the data for the Markov chain model. Using the Markov chain model and data, this study analyzes the effect of this special inspection rule on the proportion of the final quality levels and scrap rate. The results demonstrate that this inspection process of possible double testing could help reduce unnecessary rejects and consequently decrease material and production costs.

Vision Inspection Method Development which Improves Accuracy By using Power-Law Transformation and Histogram Specification (멱함수 변환과 히스토그램 지정을 사용하여 정확도를 향상시킨 Vision 검사 방법 개발)

  • Huh, Kyung-Moo;Park, Se-Hyuk;Kang, Su-Min
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.44 no.5
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    • pp.11-17
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    • 2007
  • The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a power-law transformation and histogram specification in this paper for improvement of vision inspection accuracy. As a result of these power-law transformation and histogram specification algorithm, we could increase the exactness of vision inspection and prevent system error from physical and spirit condition of human. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

A Study on the Estimation of Strength Nondestructive Test of the Admixture Concrete (혼화콘크리트의 비파괴 강도 추정에 관한 연구)

  • Kim, Jeong-Sup;Shin, Yong-Seok;Kim, Pan-Sun;Cho, Cheol-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.217-226
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    • 2005
  • This study made member specimen for taking specimen, core with the concrete mixing normal concrete, admixture and conducted the same air curing as field conditions. After performing destructive and nondestructive test by age, estimate expression was suggested by analyzing correlations between compressive strength, rebound number and ultrasonic pulse velocity and the results are as follows. As a result of comparing error rate of existing expressions and this estimation expression, error rate of this estimation is reduced compared to existing expressions and has higher reliability. When conventional concrete expression is applied to admixture concrete, error rate occurs and then this study suggests the estimation expressions depending on types of admixture concrete.