• 제목/요약/키워드: inner cutting

검색결과 89건 처리시간 0.02초

알루미늄 이너 타이로드 소켓의 냉간다단단조 유효성 검증 (Effectiveness Validation on Cold Multi-Stage Forging of Aluminum Inner Tie Rod Socket)

  • 박재욱;최종원;정의은;윤일채;강명창
    • 한국기계가공학회지
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    • 제21권1호
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    • pp.49-55
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    • 2022
  • Recently, the automobile industry has continued to demand lighter materials owing to international environmental regulations and increased convenience. To address this demand, aluminum parts have increased in popularity and are mainly developed and produced through hot forging and cold pressing. However, because this method has low yield and low production efficiency, a new manufacturing method is desirable. In this study, the water capacity efficiency of an aluminum inner tie rod socket was investigated using cold forging that provided a high yield and excellent production efficiency. Mechanical properties were derived through tensile testing of 6110A aluminum materials, and critical fracture factor and process analysis based on experimental data were carried out. The optimized process was applied as a prototype using cold multi-stage forging, and based on the derived results, the formability, productivity, and material efficiency of aluminum inner tie rod socket parts using this cold forging process was verified.

김치제조용 배추의 구조와 조직감 측정에 관한 연구 (Macro-and Microstructure of Chinese Cabbage Leaves and Their Texture Measurements)

  • 이철호;황인주;김정교
    • 한국식품과학회지
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    • 제20권6호
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    • pp.742-748
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    • 1988
  • 김치제조에 사용되는 결구포합형 배추의 구조와 그 조직감 특성을 조사하는 방법을 연구하였으며 소금절임, 가열데침 공정등에 의한 배추임의 구조적 변화와 조직감 변화를 조사하였다. 배추잎의 형성순서에 따라 잎의 길이와 두께는 비례적으로 증가하였으며 두께는 최외엽에서 다소 감소하는 현상을 나타내었다. 배추잎의 미세구조는 밀집된 유관속조직 주위에 유조직 세포가 쌓여있는 형태로서 절단시험에서 외피와 유관속조직의 특징적인 절단력 곡선들을 나타내었다. 절임과 데침처리에 의하여 배추잎의 절단력은 증가하였으며 이것은 주로 세포벽의 구조적 변형에 따라 포개짐에 의한 절단면의 수적 증가에 의한 것이었다.

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PCD공구를 이용 미소가공시 표면거칠기 특성 (Characteristics of Surface Roughness in Micro fuming using PCD Tools)

  • 한복수;이소영
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.31-38
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    • 2001
  • This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

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Cutting simulation을 이용한 End-milling cutter의 모델링 및 제작에 관한 연구 (End-mill Modeling and Manufacturing Methodology via Cutting simulation)

  • 김재현;박수정;김종한;박정환;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.456-463
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    • 2005
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

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SCM415강에 대한 캄드릴링 특성연구 (A Study on the Characteristics of Chamdrilling for SCM415 Steel)

  • 김진수
    • 한국기계가공학회지
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    • 제20권5호
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    • pp.27-34
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    • 2021
  • This study analyzes machining characteristics and presents optimal cutting conditions by measuring the surface roughness, dimensional accuracy, and dimension straightness based on the feed rate after processing the inner diameter hall of SCM415 steel using an automatic CNC(Computerized Numerical Control) lathe. The testing material was cut using an 11.8 mm-diameter Chamdrill after mounting the 32 mm-diameter round bar on an automatic CNC lathe. The cut depth was set at 3 mm, and the cutting speed was fixed at 1500 rpm. The surface roughness, dimensional accuracy, and dimension straightness of 15 testings were measured by changing the feed rate to 0.05, 0.1, and 0.15 mm/rev, respectively. It was difficult to process more than 15 tests during the maching due to noise or break. Additionally, the optimum cutting of SCM415 steel showed excellent surface roughness in the 10th and 11th of testing at cutting speed and feed speed of 1500 rpm and 0.05 mm/rev, respectively. The dimensional accuracy was measured in three dimensions after drilling, which showed good results with an average range of 0.0138-0.0208 mm. Moreover, the lower the feed speed, the higher the accuracy. Additionally, the measurement results of the dimensional straightness showed that the straightness is the straightness was the best at the 1th and 2th cutting regardless of the feed speed.

뇌동정맥기형의 감마나이프 방사선 수술 -치료 계획 방법의 개선을 중심으로- (Advanced Treatment Planning Method for Gamma Knife Radiosurgery of Cerebral Arteriovenous Malformations)

  • 장건호;임영진;홍성언;임언
    • Radiation Oncology Journal
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    • 제13권1호
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    • pp.87-94
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    • 1995
  • Since March 1992, total 200 patients who visited our hospital as functional or organic lesions of central nervous system were treated by gamma knife stereotactic radiosurgery for 27 months. Thirty-nine patients of total cases was diagnosed as cerebral arteriovenous malformation. The rate of magnification on X-ray film was reduced by cutting fixation adaptor from 1.0 to below 1.45 times. In order to treat the deep- and lateral-seated cerebral arteriovenous malformation, we slightly modified the angiographic indicator, the commercial Leksell system, by cutting each inner sides about 5mm, We performed the more distinction of the scales by adapting 0.5mm or 1mm copper filter to angiographic indicator. The center point of indicator(X=100mm, Y=100mm, Z=100mm) is corrected by adjusting scales of X-, Y-, Z-axis to each inner 100 and outer 100 point within 1-2mm by repeated exposure of X-ray on films in trial-and-errors. We have developed the 'GKANGIO' programed as the Fortran-77 in Microvax - 3100, which can save treatment planning time and perform accurate pretreatment planning using the theoretical target metrix center. The theoretical description of the simplified method is presented for the reduction of experimental and numerical errors in treatment planning of radiosurgery.

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접속 각도 조정을 통한 신뢰성 있는 저 손실 현장조립 광커넥터 설계 (A Reliable Low-Loss Field-Installable Optical Connector Design by Splicing Angle Adjustment)

  • 박병철;임종석;정준호
    • 대한전자공학회논문지SD
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    • 제48권9호
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    • pp.6-12
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    • 2011
  • 본 논문에서는 장거리, 저 손실 FTTH 구성에 필요한 현장조립 광커넥터(FIOC)의 접속 신뢰성과 성능 향상을 위한 방법을 제시한다. 이를 위해 FIOC의 내부 광섬유(inner fiber)와 외부 광섬유(field fiber)의 접속 면 각도를 최적화하여 별도의 각도 맞춤 툴과 광섬유 유각 절단기(fiber angled cleaver) 없이 조립하여도 저 손실 접속이 가능하도록 하였다. FIOC의 내부 광섬유(inner fiber)의 각도를 angled cleaver를 이용해 $2^{\circ}$로 고정하고, 외부 광섬유(field fiber)는 일반 광섬유 절단기를 이용해 오차를 포함해서 $0^{\circ}{\sim}1^{\circ}$의 각도로 서로 접속하여 삽입손실은 0.3dB 이내로 줄이고, 반사손실은 -60dB 이하를 유지 할 수 있도록 하였다.

A caving self-stabilization bearing structure of advancing cutting roof for gob-side entry retaining with hard roof stratum

  • Yang, Hongyun;Liu, Yanbao;Cao, Shugang;Pan, Ruikai;Wang, Hui;Li, Yong;Luo, Feng
    • Geomechanics and Engineering
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    • 제21권1호
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    • pp.23-33
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    • 2020
  • An advancing cutting roof for gob-side entry retaining with no-pillar mining under specific geological conditions is more conducive to the safe and efficient production in a coalmine. This method is being promoted for use in a large number of coalmines because it has many advantages compared to the retaining method with an artificial filling wall as the gateway side filling body. In order to observe the inner structure of the gateway cutting roof and understand its stability mechanism, an equivalent material simulation experiment for a coalmine with complex geological conditions was carried out in this study. The results show that a "self-stabilization bearing structure" equilibrium model was found after the cutting roof caving when the cut line deviation angle was unequal to zero and the cut height was greater than the mining height, and the caving roof rock was hard without damage. The model showed that its stability was mainly controlled by two key blocks. Furthermore, in order to determine the optimal parameters of the cut height and the cut line deviation angle for the cutting roof of the retaining gateway, an in-depth analysis with theoretical mechanics and mine rock mechanics of the model was performed, and the relationship between the roof balance control force and the cut height and cut line deviation angle was solved. It was found that the selection of the values of the cut height and the cut line deviation angle had to conform to a certain principle that it should not only utilize the support force provided by the coal wall and the contact surface of the two key blocks but also prevent the failure of the coal wall and the contact surface.

공작기계 절삭유 냉각용 오일쿨러 설계 자동화 (Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil)

  • 권혁홍
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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선형절삭실험 중 디스크커터 축에 작용하는 하중과 온도에 대한 실험적 연구 (A experimental study on the loads and temperature acting on the shaft of a disc cutter during linear rock cutting test)

  • 최순욱;장수호;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
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    • 제15권3호
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    • pp.237-251
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    • 2013
  • 본 연구는 변형률게이지와 열전대, 적외선 열화상카메라를 사용하여 선형절삭실험 동안 디스크커터의 축에 발생하는 축응력과 토크를 측정하고 디스크커터의 내부와 외부의 온도를 파악하고자 하였다. 실험결과, 축응력과 토크의 최대값은 각각 11.3 MPa, $171kN{\cdot}m$로 측정되었으며, 축응력과 토크는 회전력보다는 디스크커터의 연직력과 상관성이 높은 것으로 나타났다. 선형절삭실험 동안 열전대로 측정한 결과, 디스크커터의 온도변화는 $0.2^{\circ}C$ 이내로 나타났다. 그러나 수행된 각 선형절삭작업이 연속적으로 이루어진다고 가정한 다음, 디스크커터의 내부온도와 커터 링 표면의 온도변화를 추정한 결과, 커터간격이 70 mm인 경우에는 각각 $0.1^{\circ}C/m$, $0.15{\sim}0.17^{\circ}C/m$로 예상되었고 커터간격이 90 mm인 경우에는 각각 $0.09^{\circ}C/m$, $0.13{\sim}0.23^{\circ}C/m$로 추정되었다.