• 제목/요약/키워드: injection condition

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섬유강화 고분자 복합재료 사출성형품의 섬유배향상태 (Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites)

  • 이동기;심재기;김진우
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구 (Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP)

  • 이동기;심재기;김진우
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

스크램제트 엔진 내 후퇴각 공동의 주파수 특성 분석 (Frequency Analysis of the Sweepback Cavity in the Scramjet Engine)

  • 정은주;정인석;;;강상훈;양수석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2007년도 제29회 추계학술대회논문집
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    • pp.293-296
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    • 2007
  • 호주국립대학의 T3 자유충격파관을 이용하여, 마하수 3.7의 유입 유동에 대해 비분사유동, 공동이전 경사분사유동, 공동내부 평행분사유동, 공동내부 역분사유동에 대해 주파수를 확인하고, 공동 유동 특성을 살펴보았다. 비분사유동은 고조파 형태의 주파수가 나타나지 않았으나 10 kHz 부근에서 비교적 큰 압력 스펙트럼이 나타났다. 공동 이전 경사분사는 공동의 앞전에서 박리되는 전단층의 두께를 증가시켜 공동 뒷전에서 발생하는 유동의 진동 현상을 현저히 감소시켰다. 공동 내부 평행분사는 공동의 뒷전에 분사 유동이 직접 부딪히게 되고, 공동의 진동 현상을 오히려 증가시켰다.

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커먼레일 고압분사용 인젝터의 분공수 및 니들구동특성이 Pilot 분무에 미치는 영향 (Effect of Injection Hole and Needle-driven Characteristics on Pilot Spray in High Pressure Injector with Common-rail System)

  • 이진욱;배장웅;김하늘;강건용;민경덕
    • 한국분무공학회지
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    • 제9권1호
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    • pp.8-14
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    • 2004
  • future exhaust emission limits for diesel-driven passenger cars will force the automotive company to significantly develop of the new technologies of diesel engine respectively of the drive assemblies. As we know, the contributions of soot and nitrogen oxide is the main problems in diesel engine. Recently, as a result, the pilot injection of common-rail fuel injection system recognizes an alternative function to solve an environmental problem. This study describes the effect of the nozzle structure and driven characteristic of injector on pilot injection fur a passenger car common-rail system. The pilot spray structure such as spray tip penetration, spray speed and spray angle were obtained by high speed images, which is measured by the Mie scattering method with optical system fur high-speed temporal photography. Also the CFD analysis was carried out for fuel behavior under high pressure in between needle and nozzle of injector for common-rail system to know the condition of initial injection at experiment test. It was found that solenoid-driven injector with 5-hole was faster than 6-hole injector in spray speed at same conditions and piezo-driven injector showed faster response than solenoid injector.

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금형 냉각 최적화를 위한 기체 보조 냉각 (Gas cooling for optimization of mold cooling)

  • 임동욱;김지훈;신봉철
    • Design & Manufacturing
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    • 제12권1호
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    • pp.18-25
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    • 2018
  • Both injection and injection molding dies have evolved into advanced technology. Product quality is also evolving day after day. Therefore, the conditions of the injection mold and the injection conditions are becoming important. In order to improve the quality of the product, the Hardware part of the mold has developed as an advanced technology, and the Software part has also developed with advanced technology. This study deals with the cooling part, which is part of the hardware. In addition to fluid cooling, which is commonly used in the industry, by using gas cooling identify the phenomena that appear on the surface of the product and the critical point strain of the product to find the optimal cooling. Electronic parts and automobile parts whose surface condition is important, the cooling process is important to such a degree that they are divided with good products and defective products according to the cooling process at the time of injection. By controlling this important cooling and reducing the injection time with additional cooling, the product quality can be increased to the highest production efficiency. In addition, high efficiency can be achieved without additional investment costs. This study was conducted to apply these various advantages in the field.

섬유강화 고분자 복합재의 사출성형에 있어서 웰드라인부의 섬유배향측정 (Measurement of the Fiber Orientation on Weld-Line Parts for Injection Molding of Fiber Reinforced Polymeric Composites)

  • 김혁;강명구;최유성;이동기;한길영;김이곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.265-270
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    • 2000
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation· orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line parts in injection-molded products is assessed. And the effects of fiber content and injection molding conditions on the fiber orientation functions are also discussed

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가스인젝션을 적용한 이산화탄소 열펌프의 난방성능에 관한 실험적 연구 (Experimental Study on the Heating Performance of a $CO_2$ Heat Pump with Gas Injeciton)

  • 백창현;이응찬;강훈;김용찬;조성욱
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2007년도 동계학술발표대회 논문집
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    • pp.358-363
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    • 2007
  • In this study, experimental study on the heating performance of a $CO_2$ heat pump with gas injection was performed varying gas injection ratio and outdoor temperature to improve the heating performance of $CO_2$ heat pump. The twin rotary compressor having volume ratio of 0.7 was adopted in the $CO_2$ heat pump. From the test results, the heating capacity and COP were increased and the compressor discharge temperature was decreased with the increase of injection ratio. At the outdoor temperature of $-8^{\circ}C$, the heating capacity and COP with the injection were increased by 45% and 24%, respectively, compared with non-injection condition.

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Experimental and Computational Study on the Mold Shrinkage of PPS Resin in Injection Molded Specimen

  • Pak, Hyosang;Sim, Hyojin;Oh, Hyeon-Kyung;Lee, Guen-Ho;Kang, Min-A;Lyu, Min-Young
    • Elastomers and Composites
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    • 제55권2호
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    • pp.120-127
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    • 2020
  • In this study, molding shrinkage of PPS resin was investigated. Two types of PPS resins with differing glass fiber and calcium carbonate content were used for this purpose. To observe mold shrinkage, molding conditions based on injection temperature, injection speed, and the position of the cushion were selected. Circular and rectangular specimens were used for the study model. Injection molding simulation was performed to predict the filling pattern and mold shrinkage, and the simulation results were compared with the experimental conclusions. It was observed that the mold shrinkage showed the highest shrinkage (distributed from 0.05% to 0.32%) dependence on the injection temperature, and the lowest shrinkage (distributed from 0.05% to 0.31%) dependence on the injection speed. The role of the position of the cushion in mold shrinkage was difficult to observe. The results of the simulation mostly agreed with the experimental results; however, for some molding conditions, the mold shrinkage in the simulation was overestimated as compared to that in the experiment.

INVESTIGATION ON SPRAY CHARACTERISTICS UNDER ULTRA-HIGH INJECTION PRESSURE CONDITIONS

  • LEE S. H.;JEONG D. Y.;LEE J. T.;RYOU H. S.;HONG K.
    • International Journal of Automotive Technology
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    • 제6권2호
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    • pp.125-131
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    • 2005
  • This article reports the experimental and numerical results for free sprays under ultra-high injection pressure conditions to give us better understandings of spray characteristics and also to make clear a limit pressure condition in diesel sprays. The high pressure injection system developed in this work is devised to reach ultra-high pressure conditions in the range from 150 MPa to 355 MPa. The free spray injected from a single nozzle injector is visualized by the Schlieren technique and the high speed camera. In particular, it is found that the shock waves are present and propagated along the edge of spray in the downstream direction. The measured spray penetration length increases gradually with the injection pressure, but its increasing rate is decreased as the injection pressure increases. The Sauter mean diameter is also no longer augmented for the injection pressures higher than 300 MPa. In addition, the three­dimensional numerical simulations are conducted for comparing the measurements with the predictions based on two different breakup models. The TAB model results show better agreements with experimental data than the WAVE model under ultra-high injection pressure conductions. Moreover, the simulation results show that the gas-phase pressure increases substantially in the vicinity of the spray tip region. It supports the experimental observation that the shock waves are formed at the front of spray tip and are propagated downstream.

An Experimental Study on Angled Injection and Droplet Size Characteristics of Liquid Jets in Subsonic Crossflow

  • Kim, Min-Ki;Song, Jin-Kwan;Hwang, Jeong-Jae;Yoon, Young-Bin
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.486-491
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    • 2008
  • The spray characteristics and drop size measurements have been experimentally studied in liquid jets injected into subsonic crossflow. With water as fuel injection velocity, injection angle and atomizer internal flows were varied to provide of jet operation conditions. The injector internal flow was classified as three modes such as a non-cavitation flow, cavitation, and hydraulic flip flows. Pulsed Shadowgraph Photography measurement was used to determine the spatial distribution of the spray droplet diameter in a subsonic crossflow of air. And this study also obtains the SMD(Sauter Mean Diameters) distribution by using PLLIF(Planar Liquid Laser Induced Fluorescence) technique. The objectives of this research are getting a droplet distribution and drop size measurement of each condition and compare with the other flows effect. As the result, This research have been showed the droplet size were spatially dependent on air-stream velocity, fuel injection velocity, injection angle effects and normalized distance from the injector exit length.(x/d, y/d)There are also different droplet size characteristics between cavitation, hydraulic flip and the non-cavitation flows.

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