• Title/Summary/Keyword: initial shape determination

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Finite element procedure of initial shape determination for hyperelasticity

  • Yamada, Takahiro
    • Structural Engineering and Mechanics
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    • v.6 no.2
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    • pp.173-183
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    • 1998
  • In the shape design of flexible structures, it is useful to predict the initial shape from the desirable large deformed shapes under some loading conditions. In this paper, we present a numerical procedure of an initial shape determination problem for hyperelastic materials which enables us to calculate an initial shape corresponding to the prescribed deformed shape and boundary condition. The present procedure is based on an Arbitrary Lagrangian-Eulerian (ALE) finite element method for hyperelasticity, in which arbitrary change of shapes in both the initial and deformed states can be treated by considering the variation of geometric mappings in the equilibrium equation. Then the determination problem of the initial shape can be formulated as a nonlinear problem to solve the unknown initial shape for the specified deformed shape that satisfies the equilibrium equation. The present approach can be implemented easily to the finite element method by employing the isoparametric hypothesis. Some basic numerical results are also given to characterize the present procedure.

The Determination of Initial Blank Shape by Using the One-Step FEM (One-Step FEM을 이용한 초기 블랭크 형상 결정에 관한 연구)

  • Jung, Dong-Won;Lee, Sang-Je
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.21-28
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    • 1999
  • In this paper, a finite element method for the determination of initial blank shape in sheet metal forming process will be introduced. The initial blank shape is determined by the only one step from the final to the initial blank. The used finite element inverse method adopted Henky's deformation theory, Hill's anisotropic yield criterion and simplified boundary conditions. Based on this theory. a three-dimensional membrane finite element code was developed. The developed code will be applied to several sheet metal forming examples for the demonstration of its validity.

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Determination of Initial Billet Shape to Improve Dimensional Accuracy in Backward Extruded Cups (후방압출공정에서 치수정밀도 향상을 위한 초기소재형상 결정)

  • Kim, H.C.;Kim, T.H.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.129-135
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    • 1997
  • Experimental studies have been carried out to obtain uniform cups by one operation of backward extrusion. A lot of factors on dimensional accuracy of backward extruded cups are billet material, billet shape, punch shape, punch velocity, geometry of tool, tool material, and lubrication etc. In manufacturing cup-shaped parts by backward extrusion, it is very important to design the initial billet shape or the preform. The objective of this paper is to find that the shape of the initial billet is related to dimensional accuracy and also to manufacture the more accurate product simultaneously reducing the loss of material as forming the shape of the initial billet by means of upsetting.

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Sensitivity Analysis of Initial Pressure and Upper Control Limit on the Pressure Decay Test for Membrane Integrity Evaluation (압력손실시험을 이용한 막 완결성 평가에서 초기압력 및 UCL 도출인자 민감도 분석)

  • Lee, Joohee;Hong, Seungkwan;Hur, Hyunchul;Lee, Kwangjae;Choi, Youngjune
    • Journal of Korean Society on Water Environment
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    • v.24 no.6
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    • pp.793-800
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    • 2008
  • Recently domestic drinking water industry has recognized membrane-based technology as a promising alternative for water treatment. To ensure successful application of membrane processes, the integrity of membrane systems should be maintained. According to US EPA guidance, the pressure decay test based on the bubble point theory is recommended to detect any membrane defection of which size is close to the smallest diameter of Cryptosporidium oocysts, $3{\mu}m$. Proper implementation of the pressure decay test is greatly affected by initial test pressure, and the interpretation of the test results is associated with upper control limit. This study is conducted to investigate various factors affecting determination of initial test prtessure and upper control limit, including membrane-based parameters such as pore shape correction factor, surface tension and contact angle, and system-based parameters, such as volumetric concentration factor and total volume of system. In this paper, three different hollow fibers were used to perform the pressure decay test. With identical initial test pressure applied, their pressure decay tendency were different from each other. This finding can be explained by the micro-structure disparity of those membranes which is verified by FESEM images of those membranes. More specifically, FESEM images revealed that three hollow fibers have asymmetry, deep finger, shallow finger pore shape, respectively. In addition, sensitivity analysis was conducted on five parameters mentioned above to elucidate their relation to determination of initial test pressure and upper control limit. In case of initial pressure calculation, the pore shape correction factor has the highest value of sensitivity. For upper control limit determination, system factors have greater impact compared to membrane-based parameters.

A Study on the Determination of Initial Biller for Axisymmetric Cold Forging Products Using Neural Networks (신경망을 이용한 축대칭 냉간 단조품의 초기 소재 결정에 관한 연구)

  • 김영호;배원병;박종옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.217-222
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    • 1994
  • This paper describes the determination of optimal initial billet size for axisymmetric cold forging products using neural networks. The determination of optimal initial billet size is very important in forging design and forming sequence design, because the result of such designs and forming load can be different by variable initial billet sizes. The forming difficulty has been defined as the degree of difficulty in forming by 3 process ' forward extrusion, backward extrusion and upsetting. By neural networks a forming difficulty can be determined with the ratio of shape and forming process. From the graph of maximum, minimum, and average forming difficulties by variable billet sizes, the optimal billet size can be determined. The initial billets of a solid part and a hollow part whichwas determined by this study are compared with the sequence drawing generated by the one of forming sequence design system.

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Determination of Initial Billet Shape to improve Dimension Accuracy in Backdward Extruded Cups (후방압출공정에서 치수정밀도 향상을 위한 초기소재형상 결정)

  • 김호창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.196-200
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    • 1996
  • In general, cylinderical types of billet are use in the backward extrusion. It is difficult to obtain homogenious wall thickness by the backward extrusion using these. It is gradually increased that improving the accuracyand reducing the post machining of the final products. In manufacturing cup shaped parts by backward extrusion, it is very important to design optimal initial billet or preform. These can improve the accuracy of final products and remove the post machining processes. In this study, the influence of final parts geometry by the shape of initial billet as non machined types are discussed.

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A Study on the Actual Equilibrium Analysis for Membrane Structures (막구조물의 준공평형 형상해석에 관한 연구)

  • 이장복;김재열;권택진
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.61-68
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    • 2000
  • In general, the design of membrane structures takes three steps. The first is shape finding analysis which is determination of initial equilibrium geometry with uniform stresses. The second step involve the computation of the stress-deformation to get completed membrane under various load conditions. The third step is to divide the membrane structures into several plan strips from the initial equilibrium states. This procedure is needed because of the initial shape has usually undevelopable curved surface and is called as "cutting patterns generation". By introducing this work, the deformation due to the initial stress is removed and approximate cutting patterns are generated. In this approach, however, material properties is not considered, therefore the error between the design stresses and actual stresses during the fabrication of plan strips should be occurred. In this paper, actual equilibrium shape analysis procedure for HP shape models is presented. The deviations of stresses between the design stresses and actual stresses are estimated.

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Practical Determination Method of Initial Cable Forces in Cable-Stayed Bridges (사장교 시스템의 실용적인 초기형상 결정법)

  • Song, Yo-Han;Kim, Moon-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.1
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    • pp.87-95
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    • 2011
  • A rational method for determination of initial cable forces in cable-stayed bridges without complicated nonlinear analysis is presented. Initial shape analysis for cable-stayed bridges should be able to find optimizated initial cable forces and unstrained length that minimize deflection and vending moments of the deck and pylon. A presented method utilizing the idea of force equilibrium organizes initial shape analysis for each types of cable-stayed bridges. The results of that analysis were compared to several existing methods for 2D numerical examples. And for 3D actual bridges, the improved TCUD method was performed to demonstrate the accuracy of this study.

A Shape Finding and Cutting Pattern Determination for Membrane Structures (막 구조물에 관한 형상 탐색과 재단도 결정법)

  • Choi, Ho;Lee, Jang-Bog;Kim, Jae-Yeol;Sur, Sam-Uel;Kwon, Taek-Jin
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.175-182
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    • 1998
  • The object of this study is shape finding and cutting pattern generation of membrane structures under the following assumptions : (1) material is linearly elastic (2) stress state is plane stress. Cable and membrane structures should introduce the nonlinear analysis considering geometric nonlinearity because these structures deform largely under the external loads. The analysis procedure is consisted of three steps considering geometric nonlinearity unlike any other structures. First step is the shape finding analysis to determine the initial equilibrium shape. Second step is the stress-deformation analysis to investigate the behaviors of structures under various external loads. Once a satisfactory shape has been found, a cutting pattern based on the shape finding analysis may be generated from the view point of construction. In this paper, (1) shape finding analysis formulation and an example, (2) cutting pattern determination procedure using weighted least-square minimization flattening method and some results are presented.

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Shape Optimization of Structures with a Crack (균열이 있는 구조물의 형상 최적화)

  • 한석영;송시엽;백춘호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.298-303
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    • 2001
  • Most of mechanical failures are caused by repeated loadings and therefore they are strongly related to fatigue. To avoid the failures caused by fatigue, determination of an optimal shape of a structure is one of the very important factors in the initial design stage. Shape optimization for a compact tension specimen in opening mode in fracture mechanics, was accomplished by the linear elastic fracture mechanics and the growth-strain method in this study. Also shape optimization for a cantilever beam in mixed mode was carried out by the same techniques. The linear elastic fracture mechanics was used to estimate stress intensity factors and fatigue lives. And the growth-strain method was used to optimize the shape of the initial shape of the specimens. From the results of the shape optimization, it was found that shapes of two types of specimens and a cantilever beam optimized by the growth-strain method prolong their fatigue lives very much. Therefore, it was verified that the growth-strain method is an appropriate technique for shape optimization of a structure having a crack.

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