• Journal of Welding and Joining
• /
• 제34권3호
• /
• pp.1-5
• /
• 2016

At present, FSW(friction stir welding) process is being considered as an actual way for production of various industrial products. However FSW process involves high temperature and load on the tool during welding. These are make a difference between FSW machine and general machine tools. From this reason, development of FSW machine needs very careful consideration on stiffness of machine structure, spindle and moving axis including machine control system. In this study authors investigate on the trends of technology development of FSW machine in order to share the information for more extension of FSW technology with related researchers and engineers.

• 식품과학과 산업
• /
• 제49권4호
• /
• pp.19-30
• /
• 2016

Food industry in Korea is one of the most important manufacturing field since the history of this country. Recent days all industries in the world move to $4^{th}$ industrial revolution beginning from 1st revolution. This means that connections between human to human, human to things and things to things should be settled down. food industry in this country should escape from the conventional manufacturing fields until now and accept new or cutting edge technology NT including artificial intelligence robot system and platform system using Internet of Thing. To overcome the saturation condition of domestic food market, it should be extended our market to overseas. To do this Korean food industry should be reformed the processing system to convergence and fusion inner or multi-disciplinary research in not only research field but also manufacturing field. The food industry must introduce new technology and concept of controlling all manufacturing systems. This paper present the fields should be convergence and the field study together and the new techniques, methods and new products be developed in the future.

• Design & Manufacturing
• /
• 제18권2호
• /
• pp.35-40
• /
• 2024

Injection molding is a process widely used across various industries for molding plastics, and it is the most commonly applied process in root industries utilizing molds. Among the different types of injection molding, insert injection molding, where busbars are used as inserts, is increasingly being applied in the electric vehicle industry. However, currently, the insert injection molding process is manually performed, with workers placing insert components by hand before injection molding. This results in issues related to productivity, safety, and quality. Additionally, there is a growing demand for automation of such production lines due to hazardous working conditions, economic difficulties in the manufacturing industry, and the decline in the labor force caused by an aging population. This study focuses on the application of an automated system for the insert injection molding process used in electric vehicles. The development of an automated system for the transport and insertion of insert components, as well as the inspection and stacking processes after injection, has resulted in over a 25% improvement in productivity and more than a 27% reduction in defect rates.

• 한국기계가공학회지
• /
• 제16권6호
• /
• pp.55-62
• /
• 2017

This paper aims to realize additional axes, which increase the processing efficiency of a robot by controlling in harmful environments. Ultimately, this is to create time and energy savings in industrial sites with 6-axis articulated welding robots (RS2). Using $RecurDyn^{(R)}$ a simulation technique is applied. The motion paths of the welding rod are compared for two cases in order to verify the necessity of the additional axes: 1) when there are no additional axes and 2) when there are additional axes during welding using the RS2. For this purpose, the angle variations of the RS2 axes required for the simulation are compared, on the assumption that each of the four points of the welding bed installed on the additional axes of the welding rod in $Solidworks^{(R)}$ is point-welded. Then, actual additional axes equipment is grafted on to the RS2 and the process times compared using $LabVIEW^{(R)}$.

• 한국정밀공학회지
• /
• 제9권3호
• /
• pp.73-82
• /
• 1992

An industrial robot, installed real manufacturing processes an element of the system autmation, can be considered as an uncertain system due to dynamic uncertainties in inertial parameters and varying payloads. Most difficuties in controlling a robot manipulator are caused by the fact that the dynamic equations describing the motions of the manipulator are inherently nonlinear and heavily coupled effects between joints and associated links. Existing robot conrol systems have constant predefined gains and do not cover the complex dynamic interactions between manipulator joints. As a result, the manipulator is severly limited in range of application, speed of operation and variation of payload. The proposed controller is operated by adjusting its gains based on the response of the manipulator in such a way that the manipulator closely matches the reference model trajectories defined by the desinger. The proposed manipulator studied has two loops, an inner loop of model reference adaptive controller and an outer loop of state feedback controller with integral action to guarantee the stability of the adaptive scheme. This adaptation algorithm is based on the hyperstailiy approach with an improved Lyapunov function. The coupling among joints and the nonlinearity in the dynamic equation are explicitly considered. The designed manipulator controller shows good tracking performance in practical working environment, various load variations and parameter uncertainties.

• 한국레이저가공학회:학술대회논문집
• /
• 한국레이저가공학회 2005년도 추계학술발표대회 논문집
• /
• pp.50-56
• /
• 2005

The robot systems are widely used in the many industrial field as well as welding manufacturing. The essential tasks to operate the welding robot are the acquisition of the position and/or shape of the parent metal. For the seam tracking or the robot tracking, many kinds of contact and non-contact sensors are used. Recently, the vision is most popular. In this paper, the development of the system which measures the shape of the welding part is described. This system uses the line-type structured laser diode and the vision sensor. It includes the correction of radial distortion which is often found in the image taken by the camera with short focal length. The Direct Linear Transformation (DLT) method is used for the camera calibration. The three dimensional shape of the parent metal is obtained after simple linear transformation. Some demos are shown to describe the performance of the developed system.

• 한국기계가공학회지
• /
• 제11권5호
• /
• pp.35-41
• /
• 2012

Liquified hydrogen peroxide as a monopropellant is drawing an attention as a power generating energy source for a machine requiring simple and light weight structure. The liquified hydrogen peroxide is attracted due to its outstanding applicability because it doesn't require an oxidizer and discharge a hazardous product. For the further industrial applications, however, a feasibility study should be carried out carefully in the aspect of the specific power density. In this study, a prototype of vane motor driven by the liquified hydrogen peroxide with high density of upper 95% was developed and its performance characteristic such as a specific power density was estimated via measuring pressure and rotation speed of the vane motor. The specific power density obtained by numerical simulation using FSI analysis supported by experimental results was up to $0.02kW/kg_{f}$, which reaches at the level of the latest developed fuel cell.

• 한국기계가공학회지
• /
• 제18권12호
• /
• pp.111-116
• /
• 2019

With the recent acceleration of industrial technologies and active research, wearable robot technologies have been applied to various fields. To study the utility of wearable robots, basic research on kinetic mechanisms of the human body, bio-signal analysis, and system control are essential. In this study, we investigated the basic structure of a wearable system and the operating principles of a driving mechanism. The control system and supporting structure, which comprise the driving mechanism, were designed and manufactured. Motion and load analyses were performed simultaneously for the design of the kinematic drive, and the driving mechanism was constructed by analyzing walking motion. The operating conditions of the cylinder were verified by stride via driving experiments. Further, the accuracy and responsiveness of the system were confirmed by comparison with actual motion, and the system safety was validated by applying loads.

• 한국산학기술학회논문지
• /
• 제9권1호
• /
• pp.1-8
• /
• 2008

신발 버핑공정에서 로봇 메카니즘과 같은 5축 마이크로스크라이브에 의하여 신발창 형상을 따라서 버핑 로봇 경로를 오프라인으로 프로그래밍하는 방법을 제안한다. 개발한 마이크로스크라이브 시스템은 턴테이블이 부착된 5축 로봇링크, 신호처리장치, PC 및 응용 소프트웨어 프로그램으로 구성되어 있다. 많은 조인트를 가진 마이크로스크 라이브를 신발창 표면을 따라 이동시킴으로써 로봇 경로가 만들어진다. 개발시스템은 마이크로스크라이브 암의 회전에 해당되는 엔코더 펄스 값을 환산하며, 이 각도 값을 신호처리장치를 통하여 PC로 전송한다. Denavit-Hartenberg's(D-H) 직접 키네메틱스가 마이크로스크라이브 조인트 각도 값으로서 글로벌 좌표값을 만드는데 사용된다. 마이크로스크라이브의 키네메틱스 문제는 D-H 표현에 의하여 효과적이고 시스템적으로 해결된다. 개발시스템은 D-H식에 의하여 계산된 좌표 값으로서 신발 갑피 위에 버핑 게이지 라인을 그릴 수 있으며, 또한 신발 갑피 위에 각 점들과 그 점에 수직인 벡터와 결합된 2개의 외곽 라인으로서 로봇 경로를 얻는다. 개발시스템을 FMS의 버핑 로봇에 적용함으로써 실제적인 버핑 로봇의 경로를 프로그래밍하는데 효과적으로 사용될 수 있다.

• 대한산업공학회지
• /
• 제21권1호
• /
• pp.119-135
• /
• 1995

We consider problems of tool loading and scheduling in a flexible manufacturing system (FMS) in which tool transportation constitutes the major portion of material flows. In this type of FMSs, parts are initially assigned to machines and released to the machines according to input sequencing rules. Operations for the parts released to the machines are performed by tools initially loaded onto the machines or provided by an automatic tool transport robot when needed. For an efficient operation of such systems, therefore, we may have to consider loading and scheduling problems for tools in addition to those for parts. In this paper, we consider three problems, part loading, tool loading, and tool scheduling problems with the overall objective of minimizing the makespan. The part loading problem is solved by a method similar to that for the bin packing problem and then a heuristic based on the frequency of tool usage is applied for tool loading. Also suggested are part input sequencing and tool scheduling rules. To show the effectiveness of the overall algorithm suggested here, we compare it with an existing algorithm through a series of computational tests on randomly generated test problems.