• Title/Summary/Keyword: industrial machine

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Tabu Search Algorithm for Frequency Reassignment Problem in Mobile Communication Networks (주파수 재할당 문제 해결을 위한 타부 서치 알고리듬 개발)

  • Han, Junghee
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.1
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    • pp.1-9
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    • 2005
  • This paper proposes the heuristic algorithm for the generalized GT problems to consider the restrictions which are given the number of machine cell and maximum number of machines in machine cell as well as minimum number of machines in machine cell. This approach is split into two phase. In the first phase, we use the similarity coefficient which proposes and calculates the similarity values about each pair of all machines and sort these values descending order. If we have a machine pair which has the largest similarity coefficient and adheres strictly to the constraint about birds of a different feather (BODF) in a machine cell, then we assign the machine to the machine cell. In the second phase, we assign parts into machine cell with the smallest number of exceptional elements. The results give a machine-part grouping. The proposed algorithm is compared to the Modified p-median model for machine-part grouping.

Optimal Machine Operation Planning under Time-based Electricity Rates (시간대별 차등 전기요금을 고려한 최소비용 장비운용계획)

  • Kim, Inho;Ok, Changsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.4
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    • pp.63-71
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    • 2014
  • As power consumption increases, more power utilities are required to satisfy the demand and consequently results in tremendous cost to build the utilities. Another issue in construction of power utilities to meet the peak demand is an inefficiency caused by surplus power during non-peak time. Therefore, most power company considers power demand management with time-based electricity rate policy which applies different rate over time. This paper considers an optimal machine operation problem under the time-based electricity rates. In TOC (Theory of Constraints), the production capacities of all machines are limited to one of the bottleneck machine to minimize the WIP (work in process). In the situation, other machines except the bottleneck are able to stop their operations without any throughput loss of the whole manufacturing line for saving power utility cost. To consider this problem three integer programming models are introduced. The three models include (1) line shutdown, (2) block shutdown, and (3) individual machine shutdown. We demonstrate the effectiveness of the proposed IP models through diverse experiments, by comparing with a TOC-based machine operation planning considered as a current model.

An On-line System Architecture for Remote Energy Monitoring of CNC Machine Tools (CNC 기계의 원격 에너지 모니터링을 위한 온라인 시스템 구조)

  • Nam, Sung-Ho;Song, Ki-Hyeong;Baek, Jae-Yong;Lee, Dong-Yoon;Ryu, Kwang-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.480-485
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    • 2013
  • Enhancing energy efficiency of machine tools causes substantial impacts on the manufacturing industries, to cope with the competitive introduction of the total energy management strategies. Real-time energy monitoring is essential to identify energy consumption patterns of the machine tools and correlate them with the energy management strategy. Integrated analysis of machine tool's operation status and the corresponding energy usage is most important to accurately evaluate the energy efficiency under the various machining process environments. This paper proposes a system architecture to realize the online energy monitoring system and the embedded energy monitoring approach interconnected with the CNC kernel. The shop-floor operation management system is presented to integrate the proposed online energy monitoring approach.

Expriments on a High Precision Planar Magnetic Levitation Stage Structure

  • Lee, Se-Han;Caraiani, Mitica;Jeon, Jeong-Woo;Lee, Ki-Chang;Kim, Yong-Joo
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2004.05a
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    • pp.179-184
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    • 2004
  • This paper is an overview of the experimental work using a Planar Magnetic Levitation Stage System structure proposed by Dr. Won-Jong Kim in his PhD thesis. Based on his results, we built an Experimental Test Stand (ETS), which enabled us to get accustomed with the new technology and to create new control structures and algorithms. The ETS is controlled by a powerful controller made of 4 DSPs mastered by a PC. This controller structure increases the controller bandwidth up to 10 kHz leading to a better emulation of an analog controller and leaving enough room for further development. Based on analyzing all the factors that can affect the performances of the system, we achieved a great accurate positioning performance of sub-nanometer RMS value.

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A Mechanism Design of the Automatic Charging Machine for the Industrial Furnace of Continuous Type (연속형 노용 자동장입기의 기구설계)

  • 김병오;강대기;전정철;이우진;김중완
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.406-410
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    • 1993
  • In the industria; heat treatment fields, some parts of the continous funcae have been automated, but there are not enough interests and achievements for sutomatic charging machine. The automatic charging machine is set up to the industrial mesh belt type continuous furnace which continuously orintermittently charge and extract industrial units for the heat treatments.

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Extraction of Research and Development Project for Improving the International Competitiveness of Machine Tool Industry (공작기계 산업의 국제 경쟁력 향상을 위한 연구개발과제 도출)

  • 이석우
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.1
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    • pp.19-30
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    • 2001
  • Machine tool (Mother machine) is the basis of industrial development and it largely has an effect on the quality improvement and Productivity improvement of machinery products because it demands high technical abilities such as design, machining. control and assembling which reflect the technical level of a country. But, in case of domestic companies. it is difficult to secure good engineers and enough fund for developing machine tool, which can not narrow the gap with advanced machine tool manufacturing companies. Therefore, this Project focused on the extraction of research and development project to improve the international competitiveness of machine tool industry through comprehending problems that domestic companies have and investigating the research trend in domestic and international countries.

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Machine Learning Approach to Classifying Fatal and Non-Fatal Accidents in Industries (사망사고와 부상사고의 산업재해분류를 위한 기계학습 접근법)

  • Kang, Sungsik;Chang, Seong Rok;Suh, Yongyoon
    • Journal of the Korean Society of Safety
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    • v.36 no.5
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    • pp.52-60
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    • 2021
  • As the prevention of fatal accidents is considered an essential part of social responsibilities, both government and individual have devoted efforts to mitigate the unsafe conditions and behaviors that facilitate accidents. Several studies have analyzed the factors that cause fatal accidents and compared them to those of non-fatal accidents. However, studies on mathematical and systematic analysis techniques for identifying the features of fatal accidents are rare. Recently, various industrial fields have employed machine learning algorithms. This study aimed to apply machine learning algorithms for the classification of fatal and non-fatal accidents based on the features of each accident. These features were obtained by text mining literature on accidents. The classification was performed using four machine learning algorithms, which are widely used in industrial fields, including logistic regression, decision tree, neural network, and support vector machine algorithms. The results revealed that the machine learning algorithms exhibited a high accuracy for the classification of accidents into the two categories. In addition, the importance of comparing similar cases between fatal and non-fatal accidents was discussed. This study presented a method for classifying accidents using machine learning algorithms based on the reports on previous studies on accidents.

Generalized Clustering Algorithm for Part-Machine Grouping with Alternative Process Plans (대체가공경로를 가지는 부품-기계 군집 문제를 위한 일반화된 군집 알고리듬)

  • Kim, Chang-Ouk;Park, Yun-Sun;Jun, Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.3
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    • pp.281-288
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    • 2001
  • We consider in this article a multi-objective part-machine grouping problem in which parts have alternative process plans and expected annual demand of each part is known. This problem is characterized as optimally determining part sets and corresponding machine cells such that total sum of distance (or dissimilarity) between parts and total sum of load differences between machines are simultaneously minimized. Two heuristic algorithms are proposed, and examples are given to compare the performance of the algorithms.

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Velocity profile generation methods for industrial robots and CNC machine tools

  • Kim, Dong-Il;Song, Jin-Il;Kim, Sungkwun
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.306-311
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    • 1992
  • We propose software algorithms which provide the characteristics of acceleration/deceleration essential to high dynamic performance at the transient state where industrial robots or CNC machine tools start and stop. The path error, which is one of the most significant factors in performance evaluation of industrial robots and CNC machine tools, is analyzed for linear, exponential, and parabolic acceleration/deceleration algorithms in case of circular interpolation. The analysis shows that the path error depends on the acceleration/deceleration routine and the servo control system. In experiments, the entire control algorithm including the proposed acceleration/deceleration algorithms is executed on the motion control system with a floating point digital signal processor(DSP) TMS320C30 as a CPU. The experimental results demonstrate that the proposed algorithms are very effective in controlling axes of motion of industrial robots or CNC machine tools with the desired characteristics.

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