• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.9
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• pp.21-27
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• 2022

The rotorcraft engine gearbox transmits the power generated by the turboshaft engine to the rotor by reducing the rotational speed and increasing the torque. The core of the rotorcraft engine gearbox is lightweight performance, which requires maximum weight reduction within the range that meets various requirements and constraints. Therefore, lightweight design through gear macro geometry optimization is necessary. In this study, gear macro geometry optimization was performed to reduce the weight of a rotorcraft engine gearbox. NSGA-III was used for the optimization, resulting in a combination of the gear ratio and macro geometry that minimizes the weight of the total gear. In addition, the safety factor of the gears satisfied the given conditions.

• Smart Structures and Systems
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• v.14 no.4
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• pp.517-539
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• 2014

The combined use of smart materials, complementing each others' characteristics and resulting in devices with optimised features, is providing new solutions in many industries. The use of ingenious combinations of smart materials has led to improvements in actuation speed and force, signal-to-noise ratio, sensor precision and unique capabilities such as self-sensing self-healing systems and energy autonomy. This may all give rise to a revival for numerous families of smart materials, for which application proposals had already reached a stationary situation. It may also provide the boost needed for the definitive industrial success of many others. This study focuses on reviewing the proposals, preliminary studies and success cases related to combining smart materials to obtain multifunctional, improved systems. It also examines the most outstanding applications and fields for the combined use of these smart materials. We will also discuss related study areas which warrant further research for the development of novel approaches for demanding applications.

• Journal of Korean Society for Quality Management
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• v.38 no.3
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• pp.354-362
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• 2010

This paper presents a non-linear control chart based on support vector machine regression (SVM-R) to improve the accuracy of fault detection of cyclic signals. The proposed algorithm consists of the following two steps. First, the center line of the control chart is constructed by using SVM-R. Second, we calculate control limits by variances that are estimated by perpendicular and normal line of the center line. For performance evaluation, we apply proposed algorithm to the industrial data of the chemical vapor deposition process which is one of the semiconductor processes. The proposed method has better fault detection performance than other existing method

• IE interfaces
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• v.9 no.2
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• pp.203-218
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• 1996

This paper deals with a Direct-Input-Output Manufacturing System (DIOMS) which has a number of machine centers placed along a built-in automated storage/retrieval system (AS/RS). During its operations, the storage/retrieval(S/R) machine picks up a pallet from the pickup/deposit port of a machine center and then moves it either to an empty rack opening of the AS/RS for temporary storage or to place it on the port of another machine center for subsequent operation. The machine layout problem in DIOMS is formulated as an integer mathematical programming whose objective is to minimize the total expected distance of the loaded S/R machine during a production period. Recognizing the limit of the exact solution procedure(the Branch and Bound method), two improvement-type heuristics are proposed. One is based on the simulated annealing method and the other the pairwise interchange method. The validity of the heuristics is examined with example problems.

• Industrial Engineering and Management Systems
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• v.11 no.1
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• pp.114-122
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• 2012

This paper considers a non-identical parallel machine scheduling problem with sequence and machine dependent setup times. The objective of this problem is to determine the allocation of jobs and the scheduling of each machine to minimize makespan. A mathematical model for optimal solution is derived. An in-depth analysis of the model shows that it is very complicated and difficult to obtain optimal solutions as the problem size becomes large. Therefore, two meta-heuristics, genetic algorithm (GA) and a new population-based evolutionary meta-heuristic called self-evolution algorithm (SEA), are proposed. The performances of the meta-heuristic algorithms are evaluated through compare with optimal solutions using randomly generated several examples.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.33 no.4
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• pp.138-144
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• 2010

This research deals with multiple Gantry-type assembly machines for the optimization of PCB assembly line. The automated assembly machine has 6 nozzles which can linearly move the X axis and the Y axis different from the turret type assembly machine. Each machine is optimized while considering the whole line balancing of three machines in assembly process simultaneously. Simulation models are developed using AutoMod for comparison study with single machine operation cases under various conditions such as types and total number of components to evaluate the proposed method.

• Journal of Korean Institute of Industrial Engineers
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• v.32 no.2
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• pp.82-90
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• 2006

Reconfigurability of machine tools is one of the critical factors to realize the responsive manufacturing systems to satisfy the mass customization production. This paper presents the methods to model the reconfigurable machine tools (RMTs) on Internet in response to change in the machining requirements. Specifically, the structure and motion model of machine tools using module combination rules and connectivity graph are developed. And we developed Internet-based simulator for designing of RMTs (ISD-RMT). In response to the user requirements, various structures of RMTs can be derived using the module combination rules and connectivity graph relationships. In addition, the user can verify generating structures through the control and simulation procedures.

• Journal of Korean Institute of Industrial Engineers
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• v.23 no.1
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• pp.129-146
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• 1997

In traditional approaches to scheduling problems, a single dispatching rule was used by all machines in a system. However, since the situation of each machine generally differs from those of other machines, it is reasonable to apply a different dispatching rule to each machine responding to its given situation. In this regard, we introduce the concept of spatial adaptation and examine its effectiveness by simulation. In the spatial adaptation, each machine in a system selects an appropriate dispatching rule in order to improve productivity while it strives to be in harmony with other machines. This study proposes an adaptive procedure which produces a reliable dispatching rule for each machine beginning with the bottleneck machine. The dispatching rule is composed of several criteria of which priorities are adaptively weighted. The weights are learned for each machine through systematic simulations. The simulations are conducted according to a Taguchi experimental design in order to find appropriate sets of criteria weights in an efficient and robust way in the context of environmental variations. The proposed method was evaluated in an application to a semiconductor wafer fabrication system. The method achieved reliable performance compared to traditional dispatching rules, and the performance quickly approached the peak after learning for only a few bottleneck machines.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.785-791
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• 2005

Reconfigurability of machine tools is one of the critical factors to realize the responsive manufacturing systems to satisfy the mass-customization production. This paper presents the methods to model and simulate the machine tools on Internet in response to change in the machining requirements. Specifically, a set of module combination rules and a modeling method of the structure of machine tools using connectivity graph are developed. In response to the user requirements, kinematic relations and structures of machine tools can be derived using the module combination rules and connectivity graph relationships. Internet-based simulator of machine tools is implemented and presented. The developed machine tool simulator can be used to verify the structure of machine tools derived from the user requirements.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.20 no.2
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• pp.160-165
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• 2010

As the various industrial machinery has come into being by development of industrial technology, the productivity of the basic industrial machinery has improved. However, at the same time, noise from various industrial machinery disturbs the quiet environment. There are 35 kinds of the noise emission machinery defined in the noise and vibration control act according to the horse power and the number of machinery. These were classified in 1992, and the characteristics of the noise emission machinery may be different from the past one. So we need to investigate the characteristics of the noise emitted by machinery to control it rightly. We measured sound intensity of 32 noise emission machinery to calculate the sound power levels of those and investigated the characteristics of the sound power level of those according to the frequency. We found that the forging machine, concrete pipe and pile making machine, sawing machine, etc. are noisy. The generator, the concrete pipe and pile making machine, etc. emit the low frequency noise, but the molding machine, the stone cutter, the metal cutter, etc. emit the high frequency noise.