• Journal of Korean Society of Industrial and Systems Engineering
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• v.47 no.1
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• pp.20-27
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• 2024

Determining the number of operators who set up the machines in a human-machine system is crucial for maximizing the benefits of automated production machines. A man-machine chart is an effective tool for identifying bottlenecks, improving process efficiency, and determining the optimal number of machines per operator. However, traditional man-machine charts are lacking in accounting for idle times, such as interruptions caused by other material handling equipment. We present an adjusted man-machine chart that determines the number of machines per operator, incorporating idleness as a penalty term. The adjusted man-machine chart efficiently deploys and schedules operators for the hole machining process to enhance productivity, where operators have various idle times, such as break times and waiting times by forklifts or trailers. Further, we conduct a simulation validation of traditional and proposed charts under various operational environments of operators' fixed and flexible break times. The simulation results indicate that the adjusted man-machine chart is better suited for real-world work environments and significantly improves productivity.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.29 no.1
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• pp.87-93
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• 2006

In order to implement Artificial Intelligence, various technologies have been widely used. Artificial Intelligence are applied for many industrial products and machine tools are the center of manufacturing devices in intelligent manufacturing devices. The purpose of this paper is to present the design of Decision Support Agent that is applicable to machine tools. This system is that decision whether to act in accordance with machine status is support system. It communicates with other active agents such as sensory and dialogue agent. The proposed design of decision support agent facilitates the effective operation and control of machine tools and provides a systematic way to integrate the expert's knowledge that will implement Intelligent Machine Tools.

• Journal of Korean Institute of Industrial Engineers
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• v.28 no.4
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• pp.360-367
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• 2002

The machine-part group formation is to group the sets of parts having similar processing requirements into part families, and the sets of machines needed to process a particular part family into machine cells. The purpose of this study is to develop a two-phase machine-part group formation algorithm based on Self-Organizing Maps (SOM). In phase I, it forms machine cells from the machine-part incidence matrix by means of SOM whose output layer is one-dimension and the number of output nodes is the twice as many as the number of input nodes in order to spread out the input vectors. In phase II, it generates part families which are assigned to machine cells by means of machine ratio related with processing part and it gives machine-part group formation. The proposed algorithm performs remarkably well in comparison with many well-known algorithms for the machine-part group formation problems.

• Journal of Korean Institute of Industrial Engineers
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• v.31 no.1
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• pp.20-26
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• 2005

This paper proposes the heuristic algorithm for the generalized GT problems to consider the restrictions which are given the number of machine cell and maximum number of machines in machine cell as well as minimum number of machines in machine cell. This approach is split into two phase. In the first phase, we use the similarity coefficient which proposes and calculates the similarity values about each pair of all machines and sort these values descending order. If we have a machine pair which has the largest similarity coefficient and adheres strictly to the constraint about birds of a different feather (BODF) in a machine cell, then we assign the machine to the machine cell. In the second phase, we assign parts into machine cell with the smallest number of exceptional elements. The results give a machine-part grouping. The proposed algorithm is compared to the Modified p-median model for machine-part grouping.

• Journal of Korean Institute of Industrial Engineers
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• v.30 no.3
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• pp.175-180
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• 2004

The machine-part group formation is to group the sets of parts having similar processing requirements into part families, and the sets of machines needed to process a particular part family into machine cells using grid computing. It forms machine cells from the machine-part incidence matrix by means of Self-Organizing Maps(SOM) whose output layer is one-dimension and the number of output nodes is the twice as many as the number of input nodes in order to spread out the machine vectors. It generates machine-part group which are assigned to machine cells by means of the number of bottleneck machine with processing part. The proposed algorithm was tested on well-known machine-part grouping problems. The results of this computational study demonstrate the superiority of the proposed algorithm.

• Journal of Industrial Technology
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• v.20 no.B
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• pp.189-194
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• 2000

In this paper, we present a BLDC Motor control for needle positioning and velocity control in the industrial sewing machine. In the industrial sewing machine, the fast acceleration control is needed, especially for a person who has a skill in operation of sewing machine for more products. And it is also needed to have a less noise and vibration. But the system which is made in a low price has no feedback system for a current control. Therefore we propose the method of velocity pattern that has an acceleration of velocity and Anti-windup algorithm. By the experiment, we confirmed that these manner have a good performance for low noise, low vibration and fast acceleration in the industrial sewing machine.

• Journal of Welding and Joining
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• v.34 no.3
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• pp.1-5
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• 2016

At present, FSW(friction stir welding) process is being considered as an actual way for production of various industrial products. However FSW process involves high temperature and load on the tool during welding. These are make a difference between FSW machine and general machine tools. From this reason, development of FSW machine needs very careful consideration on stiffness of machine structure, spindle and moving axis including machine control system. In this study authors investigate on the trends of technology development of FSW machine in order to share the information for more extension of FSW technology with related researchers and engineers.

• Journal of Korean Institute of Industrial Engineers
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• v.29 no.3
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• pp.213-221
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• 2003

In this paper, we consider a multi-objective part-machine grouping problem, in which part types have several alternative part routings and each part routing has a machining sequence. This problem is characterized as optimally determining part type sets and its corresponding machine cells such that the sum of inter-cell part movements and the sum of machine workload imbalances are simultaneously minimized. Due to the complexity of the problem, a two-stage heuristic algorithm is proposed, and experiments are shown to verify the effectiveness of the algorithm.

• Industrial Engineering and Management Systems
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• v.7 no.1
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• pp.99-107
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• 2008

This paper is concerned with scheduling in Flexible Manufacturing Systems (FMS) using a Fuzzy Logic (FL) approach. Four fuzzy input variables: machine allocated processing time, machine priority, machine available time and transportation priority are defined. The job priority is the output fuzzy variable, showing the priority status of a job to be selected for the next operation on a machine. The model will first select the machines and then assign operations based on a multi-criteria scheduling scheme. System/machine utilization, minimizing mean flow time and balancing machine usage will be covered. Experimental and comparative tests indicate the superiority of this fuzzy based scheduling model over the existing approaches.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.10a
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• pp.479-480
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• 2006