• Title/Summary/Keyword: industrial boiler

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Effects of Alkali Metals and Chlorine on Corrosion of Super Heater Tube in Biomass Circulating Fluidized Bed Boiler (순환유동층보일러의 과열기 튜브 부식에 알칼리 금속과 염소가 미치는 영향)

  • Back, Seung-Ki;Yoo, Heung-Min;Jang, Ha-Na;Joung, Hyun-Tae;Seo, Yong-Chil
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.29-34
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    • 2017
  • This study provides the identification of corrosion cause substances in super heater tube from a commercial scale circulating fluidized bed boiler. Electricity is produced by the combustion of biomass mainly wood waste. The biomass, super heater tube, super heater tube ash, and boiler ash were collected and components associated with corrosion were analyzed. A large amount of oxygen-containing material was found due to oxidation. The chlorine content was analyzed as 6.1% and 4.3% in super heater tube ash and boiler ash respectively which were approximately 20 and 14 times higher than those of designed values. Also, alkaline metal contents (K, Na, Ca) were very high in ash samples collected from super heater tube and boiler. The tendency of slagging and fouling was predicted based on X-Ray Fluorescence (XRF) results. Basicity that can lead to slagging was estimated as 3.62 and 2.72 in super heater tube and boiler ash, respectively. Slagging would occur with ash content when considering the designed value as 0.35.

Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.254-260
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    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.

Design of a microprocessor control system for an one-through tube boiler using RTE (RTE(Real Time Executive)를 이용한 수관식 관류 보일러 제어 시스템의 설계)

  • 김정호;한동원;조삼현
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.225-231
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    • 1986
  • A design of an industrial microcomputer control system for an one-through tube boiler using oil is presented. The microcomputer system is based on standard iSBC 88/40 board. The software consist of a RTE(real time executive) and application tasks. The designed control system saves fuel and gives a more reliable over-all operation.

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Optimal Design of a Coil for Improved Heating Efficiency of Electric Induction Boiler (전기유도보일러의 발열효율개선을 위한 권선최적설계)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.3
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    • pp.476-482
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    • 2019
  • Regulatory protocols such as the Convention on Climate Change and the regulation of greenhouse gas emissions act as catalysts for the development of high-efficiency energy equipment and the efficient use of energy. Among the fields where energy consumption is high, the electric heating equipment is not efficient. The electric boiler mainly uses a method of circulating water by contacting the heater. When the existing electric boiler is used, the water minerals are contacted with the high-temperature heater to be carbonized and adsorbed, thereby promoting the corrosion of the heater and lowering the efficiency of the heater. For this reason, an electric induction boiler, which has high energy efficiency and is applied to an induction heating system that can uniformly heat the object to be heated rather than conduction or convection heating, is in the limelight. This method induces a boiler pipe And it is recognized as an alternative that can solve the problem that occurs when heating is performed by direct heating. Despite the fact that research on induction heating has been conducted for a relatively long period of time, there have been few studies on the electrothermal technology using induction heating. Therefore, in this paper, to improve the heat efficiency of electric induction boiler, the influence of the cross sectional area, number of windings and winding layers is analyzed by finite element method through parametric study method. The method of finding the design point which maximizes the total loss is proposed by the alternating winding design method which can maximize the heat generation by analyzing copper and iron losses.

Design of a Multivariable Fuzzy Controller for the Boiler-Turbine System (보일러-터빈 시스템의 위한 다변수 퍼지 제어기 설계)

  • Jo, Gyeong-Wan;Kim, Sang-U;Kim, Jong-Uk
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.4
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    • pp.295-303
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    • 2001
  • The demand for steam generators is increasing in industrial systems in which the design strategy should be implemented for safe and efficient operation of steam generators. It is, however, difficult to design a controller by the conventional method because of the nonlinear dynamics of the steam generator and influences by the set value of disturbance. This paper presents an automatic parameter optimization technique for a multivariable fuzzy controller using evolutionary strategy, At first, we use the steady state information such as a steady state gain matrix(SSGM) and a relative gain matrix(RGM). We can obtain much information on the control inputs and the outputs of the boiler-turbine system from the matrices. In order to determine the structure of the controller by using RGM and SSGM, the fuzzy rules are trained by evolutionary strategy. The good performance of the proposed multivariable fuzzy controller is verified through simulations.

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The fuel flexibility of CFBC boiler (순환유동층보일러의 연료유연성 실증연구)

  • Bae, Dal-Hee;Shun, Do-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.145-148
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    • 2008
  • Fuel flexibility of CFBC boiler was examined. Combustion characteristics of low grade coal, coal sludge, coal RDF mixture and RDF were compared. The operation result of a commercial 130TPH CFBC co-generation boiler burning a low grade Chinese coal were analysed. Burning characteristics of coal/RDF mixture and coal and industrial sludge mixture were studied in a 0.1MWth scale CFBC test rig. Also RDF fuel were tested in a 8TPH CFBC test facility. Though fuel characteristics were different, the combustion modes were all very stable. The temperature were maintained in between $800-950^{\circ}C$.

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Heat Flow Analysis of Inner Groove Tube for Latent Heat Exchanger in Condensing Gas Boiler (콘덴싱 가스보일러 잠열교환기의 이너 그루브 튜브 열유동 해석)

  • Yong, Kyeong-Jung;Lim, Byung-Chul;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.7
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    • pp.4052-4056
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    • 2014
  • These days, household condensing gas boilers are an obligatory trend. The use of environmentally-friendly boilers that emit less pollutant, such as CO and NOx, are strongly recommended. In this paper, heat flow analysis of the additional inner groove in the tube of the secondary latent heat exchanger was studied to increase the efficiency. A 20% difference in the heat transfer area was obtained with the addition of an inner grove, which showed an increase in the amount of heat transferred. This was confirmed using three-dimensional numerical analysis. With the addition of an inner groove, the exit temperature increased by $1^{\circ}C$. This increase in exit temperature was considered to be a substantial increase in the efficiency of the condensing gas boiler.