• Proceedings of the KAIS Fall Conference
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• 2010.05a
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• pp.135-137
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• 2010

In this paper, PLC program for flowing type steam boiler control is presented. The function of the implementation are flowing type steam boiler, PLC control, interpretation of PLC command, and temperature scheme. The flowing type steam boiler approach is based on master-slave control concept. To show validity of the developed PLC program, severial experiments are illustrated.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.8
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• pp.3352-3357
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• 2012

In this paper, 3-dimensional designing program CATIA was used to design in order to investigate causes of a fire in a boiler using synthetic heat transfer fluid. And also structural analysis was conducted to the boiler by using 3-dimensional finite element code, ANSYS. Maximum temperature, maximum stress, and maximum strain were obtained at the normal condition and after fire.

• Journal of the Korean Ceramic Society
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• v.53 no.6
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• pp.659-664
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• 2016

Ash deposition of heat exchange boiler, caused mainly by accumulation of particulate matter, reduces heat transfer of the boiler system. Heat and mass transfer through porous media such as ash deposits mainly depend on the microstructure of deposited ash. Therefore, in this study, we investigated microstructural and thermal properties of the ash deposited on the boiler tube. Samples for this research were obtained from the fuel economizer tube in an industrial waste incinerator. To characterize microstructures of the ash deposit samples, scanning electron microscope (SEM), energy-dispersive spectroscopy (EDS), inductively coupled plasma optical emission spectroscopy (ICP-OES), X-ray diffraction (XRD) and BET analysis were employed. The results revealed that it had a porous structure with small particles mostly of less than a few micrometers; the contents of Ca and S were 19.3, 22.6% and 18.5, 18.7%, respectively. Also, the results showed that it consisted mainly of anhydrite ($CaSO_4$) crystals. - The thermal conductivities of the ash deposit sample obtained from the economizer tube in industrial waste incinerator were measured to be 0.63 and 0.54 W/mK at $200^{\circ}C$, which were about 100 times less than the thermal conductivity (61.32 W/mK) of the boiler tube itself, indicating that ash deposition on the boiler tube was closely related to a decrease in boiler heat transfer.

• Corrosion Science and Technology
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• v.5 no.4
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• pp.123-128
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• 2006

It was analyzed the causes of boiler tube rupture due to a degradation and corrosion on the boiler tubes in fossil power plant. The experiments were carried out among samples taken from the operating facilities. The result were analyzed based on experimental results from mechanical strength, microstructure observation, and hardness measurement in order to determine the cause of local rupture on boiler tubes. In general, 2.25Cr-1Mo steel generates carbides, it is coarsened, its ductility and strength abruptly decreased as degradation is in progress, In order to confirm this phenomenon, we observed changes of the mount of Cr and Mo of carbide by carrying out EDX chemical composition analysis. The amount of Cr and Mo in the degraded material or service exposed material gradually increased the amount of Mo but initially they were almost maintained at the same amount. Furthermore, we observed that the carbide become coarsened both in the grain and at the grain boundary. Tensile test was carried out to measure a material hardness and to recognize a drop-off of hardness. Overall result for tensile strength and hardness turned out to be lower than new material and mechanical strength and hardness was degraded as the material degradation was in progress.

• Journal of Korean Society of Environmental Engineers
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• v.27 no.3
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• pp.286-292
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• 2005

This study is to investigate the industrial boiler which can be significantly affected by the restriction of NOx. Note that the application of SNCR method to industrial boiler is usually blown as not feasible due to the insufficient residence time for proper mixing. The purpose of this study is to investigate the applicability of the SNCR system application to the industrial boiler, which produces 40 tons of steam per hour using heavy oil. For the industrial boiler with 3-D rectangular coordinate, the general coding are made fur various turbulence modeling such as turbulent flow, turbulent fuel combustion, thermal NO formation and destruction together with the NO reaction with reducing agents. Further, the incorporation of drop trajectory model is successfully made in 3-D rectangular coordinate with Lagrangian frame and the main swirl burner effect on the characteristics of flame is considered. As expected a short flame was created and thereby NOx is removed more efficiently by increasing the proper region of temperature for NO reduction reaction. The validation of program was made successfully by the comparison of experimental data. Based on the reliable calculation results, the SNCR method in a industrial boiler shows the possibility as one of viable NO reduction method by the use of well designed mixing air of reducing agent.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.260-264
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• 2003

The application of solar energy, in the field of alternative energy, was on the increase tendency. In the case of advanced nations, through continuous R&D, solar-heat hot-water-boiler with high efficiency has been used for the house and the industrial process on business, advanced nations on reached up the experimental stage of solar generation system. But the actual circumstance of the domestic has been not accomplished the popularization of solar-heat hot-water-boiler and the settlement of it which is the fundamental stage of the solar energy usage. This trouble, the domestic was flooded with small enterprise for producing solar-heat hot-water-boiler, was caused by the popularization and the production without verification of performance. To supply the monitoring program for evaluating solar-heat hot-water-boiler, this research was purpose to improve the technical development of the enterprise for producing solar-heat hot-water-boiler and served as an aid f3r the enlargement and the popularization on solar energy.

• 한국연소학회:학술대회논문집
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• 2004.06a
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• pp.223-226
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• 2004

The thesis examined the charactcri:stlC of pollutants exhausted from LNG facilities. So, combustion gas and concentration of greenhouse gas exhausted from gas boiler for home use, furnace facilities, electric power facilities, boiler for industrial use and boiler for heating fueled LNG is measured. And the exhaust factor of pollutants is produced by classify of pollutants in detail. And this exhaust factor is compared and investigated with data of a foreign nations.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1304-1308
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• 2005

This paper presents the case that the existing analog control systems were retrofitted with digital DCS(Distributed Control System)s for boiler unit in thermal power plant. Replacement of existing worn-out or obsolete analog control systems has been considered. Replacement of existing analog control systems with another analog control systems has lots of difficulties in maintaining the systems due to being out of stock. Due to those difficulties, existing analog control systems have been retrofitted with digital DCSs in many industrial sites. KEPRI(Korea Electric Power Research Institute) accomplished the project that retrofitted analog control systems with the developed DCSs for boiler unit in middle-scale coal-fired thermal power plant. The benefits of an upgrade to digital control include a increase of reliability due to system redundancy, ease of modifying the control logic and the parameters of function block, ease of maintenance due to available spare parts, improvement of information display, ease of modifying MMI(Man Machine Interface) displays, a increase in system availability, and improvement of control performance. This paper describes how to use the parameters of existing analog controllers, the implementation of digital PID controller, control system configuration for boiler unit in thermal power plant, some boiler control loops, control result during commissioning, and the comparison of boiler characteristic test data after retrofitting with the existing test data.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.3
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• pp.1016-1022
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• 2010

An Experimental study of cleaning solution has been performed on a high capacity steam boiler burning heavy fuel oil to on-line cleaning of deposit. The deposit is mixture of soot, slag, ash, metal oxide and clinker. The traditional technology of deposit cleaning was carried hand-crafted. The conventional technology of boiler cleaning method is mechanical removal by the worker while the boiler shut down operation. In this experiment, the deposit of mixture of soot, slag, ash, metal oxide and clinker has been removed by the cleaning agents without shut down of boiler burning. This study found out the optimum cleaning solution composition. The best results have been obtained when the mixture of ammonium nitrate and $MgNO_3$ were used in cleaning solution. The various transition metal effect was investigated for optimum mixing condition. In this research, the metal compound additive of the clean solution compoition was obtained. The combustion efficiency was improved by on-line cleaning with derived clean solution compoition. On-line cleaning method prevents the fouling and corrosion in the boiler and heat exchanger.

• 월간산업보건
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• s.166
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• pp.25-30
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• 2002