• Title/Summary/Keyword: induction heating method

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Localized Induction-Heating Method by the Use of Selective Mold Material (재료의 선택적 사용에 의한 금형의 국부적 유도가열기법)

  • Park, Keun;Do, Bum-Suk;Park, Jung-Min;Lee, Sang-Ik
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.168-171
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    • 2009
  • High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact procedure. Though the induction heating has an advantage in terms of its rapid-heating capacity on the mold surface, it still has a restriction on mold temperature control due to geometric restriction of an induction coil according to the mold shape. It has been recently applied to the injection molding of thin-walled parts or micro/nano structures. For localized induction heating, an injection mold composed of ferromagnetic material and paramagnetic material is used. The electromagnetic induction concentrates on the ferromagnetic material, from which we can selectively heat for the local mold elements. The present study proposed a localized induction heating method by means of selective use of mold material. The feasibility of the proposed heating method is investigated through the comparison of experimental observations according to the mold material.

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Simulation of Line Heating by High frequency Induction Heating (고주파 유도 가열에 의한 선상가열 시뮬레이션)

  • 김호경;장창두
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.80-85
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    • 2003
  • In this study, we developed an analysis method of plate forming by induction heating, verifying the effectiveness of the present method through a series of experiments. The phenomena of the induction heating involves a 3D transient problem, coupled with electromagnetic, heat transfer, and elastoplastic large deformation analyses. To solve the problem, or present an appropriate model and an integrated system. Using the present analysis model, or can estimate the plate deformation in heating without experiments and simulate the plate bending process of induction heating.

Improvement of Heating Pattern in RF Hyperthermia -Simultaneous Application of Dielectric Heating and Induction Heating-

  • Sakakibara, Norifumi;Ochiai, Makoto;Hayakawa, Yoshinori
    • Proceedings of the Korean Society of Medical Physics Conference
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    • 2002.09a
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    • pp.478-480
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    • 2002
  • Heating by RF wave is divided into dielectric heating and induction heating. Dielectric heating and induction heating from outside the body have the compensatory heating pattern. While surface fat layer is heated by dielectric heating, it is not heated by induction heating. While the peripheral part at the middle of the electrodes is not heated by dielectric heating, it is heated by induction heating. By the simultaneous application both modalities, heating pattern seems to be more uniform and improved. Computer simulation of Finite Element Method (FEM) using ANSYS was conducted to dielectric heating with the results of above-mentioned feature. Theoretical considerations by the uniform RF magnetic field in a cylinder and textbooks support the feature of the above-mentioned heating pattern of induction heating. Further computer simulation of FEM using ANSYS will be conducted to simultaneous application of dielectric heating and induction heating to verify and will be reported.

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Design of Induction Heating Coil for Automatic Hull Forming System

  • Ryu, Hyun-su
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.3
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    • pp.360-366
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    • 2018
  • In shipyards hull forming is performed by the line heating method using a gas torch and by cold treatment using a roll-press. However, this forming process has some issues, such as difficulties in controlling and accurately estimating the amount of the heat input, as well as a harsh working environment due to exposure to loud noises and air pollution. The induction heating method, which is introduced in this paper, exhibits good control and allows for the estimation of precise heat input. Also, workers can carry out the induction heating in a comfortable working environment. In this research, the induction heating simulation, which consists of electro-magnetic, heat transfer and thermal elasto-plastic analysis, was developed and modified through induction heating experiments. Finally, the effective heating coil was designed for the automatic hull forming system based on the results of induction heating simulation. For the purposes of a future study, if an algorithm to obtain optimal working conditions is developed, automatic systems for hull forming can then be constructed.

Local Heating of an Injection Mold using Selective Induction Heating (선택적 유도가열을 사용한 사출금형의 국부가열기술)

  • Do, Bum-Suk;Park, Jung-Min;Eom, Hye-Ju;Park, Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1119-1123
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    • 2008
  • High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a noncontact procedure. It has been recently applied to the injection molding of thin-walled parts or micro/nano structures. Though the induction heating has an advantage in terms of its rapid-heating capacity on the mold surface, it still has difficulty in efficient mold temperature control due to the restriction of an induction coil design suitable for the given mold shape. The present study proposed a localized mold heating method by means of selective use of mold material. For localized induction heating, an injection mold composed of ferromagnetic material and paramagnetic material is used. The electromagnetic induction concentrates on the ferromagnetic material, from which we can selectively heat for the local mold elements. The feasibility of the proposed heating method is investigated through an experimental measurement in terms of the heating efficiency on the localized mold surface.

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Analysis of Induction Heating System using FEM (유한요소법을 이용한 유도가열 시스템의 해석)

  • 임광섭;김우균;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.125-129
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    • 1997
  • Induction is a method of heating electrically conductive materials such as metals. It is commonly used in process heating prior to metalworking and in heating, welding, and melting. The number of industrial and consumer items which undergo induction heating during some stage of their production is very large and rapidly expanding. So a program to analyze the induction heating system was developed through the research. This thesis contains the procedure for developing the program. Both eddy current and temperature distribution are obtained through the analysis of the induction heating system. The program was developed to calculate 2-dimensional axisymmetric problem. The validity of the program is scrutinized through the comparison between the analytic solution and the numerical solution.

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A Study on the Induction Heating Analysis of Round bar for TR forging (TR단조를 위한 환봉의 유도가열 해석에 관한 연구)

  • Song, M.C.;Park, D.S.;Lee, M.G.;Lee, K.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.194-197
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    • 2009
  • The TR forging is a kind of continuous grain flow forging. The preform of crank shaft for TR forging process was a round bar with a ring groove. In the first stage, the preform was partly heated by induction heating and then forged by vertical and horizontal force in sequence. In this study, the simulation process of induction heating was proposed to evaluate the temperature distribution of preform for TR forging. The equivalent circuit method was adopted to find coil current of the preform with a various dimensions and power levels. With these results, the coupled electromagnetic and transient thermal analysis for induction heating was performed to evaluate the temperature distribution at the preform of crank shaft during induction heating process. This FE analysis technique with equivalent circuit method was verified by comparing the analysis results with the experimental results.

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Numerical Analysis of Plate Deformation by Induction Heating (고주파 유도 가열에 의한 판 변형의 간이 수치 해석)

  • 장창두;김호경;하윤석
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.311-318
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    • 2002
  • In this study, we developed an analysis method of plate forming by induction heating and verified the effectiveness of the present method through a series of experiments. The phenomena of the induction heating is a 3D transient problem coupled with electromagnetic, heat transfer, and elastoplastic large deformation analyses. To solve the problem, we suggest a proper model and an integrated system. Using the present analysis model, we can estimate the plate deformation in heating without experiments and simulate the plate bending process of induction heating.

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A Process for the Control of Cell Size of 6061 Al foams by Multi-step Induction Heating Method (다출력 유도가열 공정을 이용한 다공질 6061 알루미늄 합금의 기공 제어 공정)

  • 윤성원;강충길
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.449-456
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    • 2003
  • Multi-step induction heating process was applied to the powder compact melting technique as a new heating process to achieve pinpoint accuracy, faster cycle time, repeatability, non-contact and energy-efficient heat in a minimal amount of time. The objective of this study is the establishment of the input data diagram of multi step induction heating process for automation of the fabrication process of 6061 Al foams with desired density. At first, proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of specimen. By using this coil, foaming experiments were performed to investigate the multi-step induction heating conditions such as capacity, temperature and time conditions of each heating and holding step. On the basis of the obtained multi-step induction heating conditions, relationship between final heating temperature and fraction of porosity was investigated.

A study on Heat Flux of Induction Heating of steel plate using the Taguchi Method (다구찌법을 이용한 유도가열 강판의 입열량에 관한 연구)

  • 이윤창;장상균;양영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.671-674
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    • 2002
  • Induction heating is a process with magnetic and thermal situation. Induction heating of flat metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. When the high frequency electric current flows in a coil, the process parameters which are air gap, power density, and heating time have a important roles on induction heating of steel plate. This study investigates an influence of the process parameters by means of experiments using Taguchi method.

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