A Study on the Induction Heating Analysis of Round bar for TR forging

TR단조를 위한 환봉의 유도가열 해석에 관한 연구

  • 송민철 (현대중공업 기술개발본부 산업기술연구소) ;
  • 박덕수 (현대중공업 엔진기계사업본부) ;
  • 이명규 (현대중공업 엔진기계사업본부) ;
  • 이광학 (울산대학교 첨단소재공학부)
  • Published : 2009.10.08

Abstract

The TR forging is a kind of continuous grain flow forging. The preform of crank shaft for TR forging process was a round bar with a ring groove. In the first stage, the preform was partly heated by induction heating and then forged by vertical and horizontal force in sequence. In this study, the simulation process of induction heating was proposed to evaluate the temperature distribution of preform for TR forging. The equivalent circuit method was adopted to find coil current of the preform with a various dimensions and power levels. With these results, the coupled electromagnetic and transient thermal analysis for induction heating was performed to evaluate the temperature distribution at the preform of crank shaft during induction heating process. This FE analysis technique with equivalent circuit method was verified by comparing the analysis results with the experimental results.

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