• 제목/요약/키워드: inconel alloy

검색결과 126건 처리시간 0.03초

고출력 CW Nd:YAG 레이저를 이용한 인코넬 718 판재 절단시 모서리부 절단 특성 분석 (Investigation of Cutting Characteristics in the Sharp Comer for the Case of Cutting of Inconel 718 Super-alloy Sheet Using High-power CW Nd:YAG Laser)

  • 안동규;변경원
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.90-96
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    • 2008
  • The objective of this paper is to investigate the effects of the laser power, the material thickness, comer angles, and the loop size on the formation of the comer in the cutting of Inconel 718 super-alloy sheet using high-power CW Nd: YAG laser. In order to investigate the influence of comer angles and loop sizes on the melted area and the formation of comer in the sharp comer, angular cutting tests and loop cutting tests were carried out. The results of the angular cutting tests were shown that the melted area is minimized and the melting mode is changed from nose melting in the thickness direction to the secondary melting induced by the attached dross when the comer angle is $90^{\circ}$. Through the results of loop cutting tests, the variation of the melted area and the comer shape in the sharp comer according to the loop size were examined. In addition, it was shown that a proper loop size is approximately 3 mm. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

Inconel 617 GTA 용접조건에 따른 미세조직 특성 및 기계적성질 (The Microstructures and Mechanical Properties on the GTA Welding conditions of Inconel 617)

  • 최성부;이봉근;강정윤
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.171-173
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    • 2005
  • Inconel 617 is a solid solution, nickel-chromium-cobalt-molybdenum alloy with an exceptional combination of high temperature strength and oxidation resistance. The combination of high strenth and oxidation resistance at temperatures over $1800^{\circ}F$ makes Inconel 617 an attractive material for such components as ducting, transition liners in both aircraft and gas turbine. In this study, the weldability and weldment characteristics of Inconel 617 are considered in GTAW associated with the two welding current and with back shielding gas using or not. After GTAW with 120A and 150A current, microstructures and hardness test, bending test, tensile test on room and elevated temperature for the determination of optical welding condition.

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비접촉센서를 이용한 Inconel 718 밀링가공에서 공구상태 감시 (Tool Condition Monitoring with Non-contacting Sensors in Inconel 718 Milling Processes)

  • 최용기;황문창;김영준;박강휘;구준영;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.445-451
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    • 2016
  • The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

폐 인코넬계(Inconel 713C)내열합금 모의 침출액으로부터 액-액 추출법에 의한 Mo의 회수 및 Mo 화합물 제조 (Recovery of Mo by liquid-liquid extraction from synthetic leaching solution of spent Inconel 713C super alloy and preparation of Mo compounds)

  • 안종관;김다영;인용현
    • 한국산학기술학회논문지
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    • 제19권8호
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    • pp.403-409
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    • 2018
  • 고온 부품 소재로 사용하는 니켈계 내열합금인 Inconel 713C에는 Ni 70 %, Cr 12 %, Al 6 % 및 Mo 4% 등의 유가금속을 함유되어 있다. 이중 유가금속에서 경제적 가치를 가지는 원소는 Mo이므로 회수하여 재활용하여야 한다. 본 연구는 폐 인코넬계(Inconel 713C) 모의 내열합금 침출액으로부터 액-액 추출법(용매추출법 및 역추출법)을 이용하여 Mo을 분리 회수하였다. 회수된 수상을 증발 건조 및 열처리법을 이용하여 Mo 화합물을 제조하였다. 수상은 $NaMoO_4$ $2H_2O$을 증류수에 용해하여 사용하였으며, 추출제로는 음이온추출제인 Alamine 336과 양이온추출제인 Cyanex 272, 희석제로는 등유(Kerosene) 사용하였고, 음이온추출제인 Alamine 336 1 %이상에서 99 % 이상의 추출률을 확인하였다. 역추출제로는 황산, 염산 및 질산을 사용하였고, 각각 농도가 증가할수록 탈거율이 증가하였으며, 질산의 경우 4 M에서 96 %의 탈거율을 나타냈었다. 용매추출과 역추출에서 얻은 Mo 함유 수상을 증발 건조하여 순도 97.5 %의 $MoO_3$를 제조하였다. 본 연구를 통해 Mo이 함유된 순환자원으로부터 Mo을 효율적으로 회수하면 국내의 자원효율성과 자원수요의 공급경쟁력을 향상시킬 수 있다.

에너지 전자상태 계산으로 도출된 이론값을 이용한 니켈 합금 설계 (Design of Nickel Alloys Using the Theoretical Values Calculated from the Electronic State Energies)

  • 백민숙;강법성;백경철;김병일;윤동주
    • 한국재료학회지
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    • 제25권11호
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    • pp.642-646
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    • 2015
  • Super alloys, which can be divided into three categories, i.e. Ni-base, Co-base, and Fe-base alloys, are widely used for high temperature applications. Since superalloys contain many alloying elements and precipitates, their chemistry and processing parameters need to be carefully designed. In this study, we designed a new Ni alloy to prevent corrosion due to water vapor and gases at high temperatures. The new alloy was designed using the theoretical value of the resulting energy electronic state calculation($DV-X{\alpha}$ method). The components that were finally used were Cr, Mo, and Ti, with Ni as a base. For these alloys, elements were selected in order to compare their values with that of the average theoretical basis for an Inconel 625 alloy. Finally, two kinds of Ni alloy were designed: Ni-28Cr-4Mo-2Ti and Ni-20Cr-10Mo-1Ti.

진공 정밀주조한 Inconel 713C 합금의 조직과 기계적 성질에 미치는 열처리의 영향 (The Effect of Heat Treatment on the Microstructures and Mechanical Properties of Inconel 713C Alloy Vacuum Investment Castings)

  • 유병기;최학규;박흥일;정해용
    • 한국주조공학회지
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    • 제40권2호
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    • pp.16-24
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    • 2020
  • The effect of a heat treatment on the microstructure and mechanical properties of Inconel 713C alloy vacuum investment castings were investigated. The microstructure of the as-cast state was observed, showing well-developed dendrite structures and distributed carbide particles and solidified massive precipitates in the grain or grain boundary during solidification, in this case the γ′ phase and MC particles. During a heat treatment, the γ phase matrix was reinforced by solid solution elements, carbide particles from the film morphology precipitated along the grain boundary, and many micro-precipitates of second γ′ phases 0.2 ㎛~2 ㎛ in size were newly formed in the γ phase matrix according to SEM-EDS analysis results. The tensile strength at a high temperature (850℃) decreased slightly becoming comparable with the room-temperature result, while the hardness value of the specimen after the vacuum heat treatment increased by approximately 19%, becoming similar to that of the as-cast condition. However, the impact values at room temperature and low temperature (-196℃) were approximated; this alloy was mostly not affected by an impact at a low temperature. In the observations of the fracture surface morphologies of the specimens after the tensile tests, the fractures at room temperature were a mix of brittle and ductile fractures, and an intergranular fracture in the inter-dendrite structure and some dimples in the matrix were observed, whereas the fractures at high temperatures were ductile fractures, with many dimples arising due to precipitation. It was found that a reinforced matrix and precipitates of carbide and the γ′ phase due to the heat treatment had significant effects, contributing greatly to the excellent mechanical properties.

액체 추력기용 내열합금 소재에 대한 용접 특성 연구 (Welding Properties of Heat-resistant Alloys for Liquid Thruster)

  • 유상현;이제훈;김정오;김정훈;이재원
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2005년도 제25회 추계학술대회논문집
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    • pp.177-183
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    • 2005
  • 본 연구에서는 액체 추력기에 적용될 내열합금 소재인 Inconel 600, Inconel 625, Haynes 230에 대해 Nd:YAG 레이저 용접 및 전자빔 비드 온 플레이트 용접을 수행하였다. 레이저 용접과 전자빔 용접 시 각각의 변수가 용접비드 형상에 미치는 영향을 분석하였으며 용접 조건들이 용접성에 미치는 영향을 조사하기 위하여 조직, 미세경도 및 인장강도 등의 실험을 하였다. 또한, 레이저와 전자빔 용접 실험 결과를 분석하여 최적의 용접방법과 조건을 도출하였다.

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고온 리튬용융염계 산화분위기에서 Inconel 합금의 부식거동 (Corrosion Behavior of Inconel Alloys in a Hot Lithium Molten Salt under an Oxidizing Atmosphere)

  • 조수행;서중석;윤지섭;박성원
    • 한국재료학회지
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    • 제16권9호
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    • pp.557-563
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    • 2006
  • The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. So, it is essential to choose the optimum material for the process equipment handling molten salt. In this study, corrosion behavior of Inconel 713LC, MA 754, X-750 and 718 in the molten salt $LiCl-Li_2O$ under an oxidizing atmosphere was investigated at $650^{\circ}C$ for $72{\sim}216$ hours. Inconel 713LC alloy showed the highest corrosion resistance among the examined alloys. Corrosion products of Inconel 713LC were $Cr_2O_3,\;NiCr_2O_4$ and NiO, and those of Inconel MA 754 were $Cr_2O_3\;and\;Li_2Ni_8O_{10}$ while $Cr_2O_3,\;NiFe_2O_4\;and\;CrNbO_4$ were produced from Inconel 718. Also, corrosion products of Inconel X-750 were found to be $Cr_2O_3,\;NiFe_2O_4\;and\;(Cr,Nb,Ti)O_2$. Inconel 713LC showed local corrosion behavior and Inconel MA 754, 718, X-750 showed uniform corrosion behavior.

인코넬 690의 강화기구에 관한 연구 (On the Strengthening mechanisms of INCONEL 690)

  • 허무영;박용수;안성욱
    • 소성∙가공
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    • 제6권3호
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    • pp.213-220
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    • 1997
  • The microstructure of the inconel 690 alloy was varied by the solution treatment and the thermal treatment. The specimens having different microstructures were examined in order to understand the strengthening mechanism of the inconel 690. The level of supersaturation of carbon in the solid solution was increased by applying a longer solution treatment at 115$0^{\circ}C$. As increased carbon content in the solid solution, more carbides precipitated during the thermal treatment at $700^{\circ}C$. Since the carbides played a role of obstacle on the movement of dislocations, a higher tensile strength was obtained in the sample having a large number of carbider. The accumulation of dislocations at the grain boundary carbides caused the development of intergranular fracture which led to a lower elongation.

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연속파형 Nd:YAG레이저를 이용한 Inconel 600와 STS 304의 이종금속용접 (Dissimilar Metal Welding of Inconel 600 and STS304 by a continuous wave Nd:YAG Laser)

  • 신호준;유영태;송성욱
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1120-1125
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    • 2004
  • Welding characteristics of STS304 stainless steel and Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. Alloy 600 being used in steam generator tubing of pressurized water reactor(PWR) exposed to some corrosion environment, stress corrosion cracking can occur on this material. Presented here are the results from a series of experiments in which dissimilar metal welds were made using the gas tungsten arc welding process with pure argon shielding gas. But It is well known that solidification cracking susceptibility of austenitic alloys depends on the solidification temperature range and amount/distribution of solute rich liquid that exists at the terminal stages of solidification. An experimental study was conducted to determine effects of welding parameters and to optimize those parameters that have the most influence on eliminating or reducing the extent welding zone formation at dissimilar metal welds.

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