• 제목/요약/키워드: in-situ reaction process

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난류 용탕 In-Situ 합성법을 위한 스태틱 믹서의 형상에 따른 혼합 효과 (Mixing Effect by the Geometry of Static Mixer with Turbulent In-Situ Mixing Process)

  • 이대성;김효근;하만영;박용호;박익민
    • 대한기계학회논문집B
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    • 제29권12호
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    • pp.1307-1312
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    • 2005
  • Turbulent in-situ mixing process is a new material process technology to get dispersed phase in nanometer size by controlling reaction of liquid/liquid, liquid/solid and liquid/gas, flow and solidification speed simultaneously. In this study mixing, the key technology to this synthesis method will be studied by computational fluid dynamics. For the simulation of mixing of liquid metal, static mixers will be investigated. Two inlets for different liquid metal meet and merge like 'Y' shape tube. The tube has various shapes such as straight and curved. Also, the radius of curve will be varied. The performance of mixer will be evaluated with quantitative analysis with coefficient of variance of mass fraction. Also, detailed plots of intersection will be presented to understand effect of mixer shape on mixing.

반응소결된 Si3N4-SiO2-BN 복합체의 기계적 강도 및 유전물성에 관한 연구 (Flexural Strength and Dielectric Properties of in-situ Si3N4-SiO2-BN Composite Ceramics)

  • 이현민;이승준;백승수;김도경
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.386-391
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    • 2014
  • Silicon nitride ($Si_3N_4$) is regarded as one of the most promising materials for high temperature structural applications due to its excellent mechanical properties at both room and elevated temperatures. However, one high-temperature $Si_3N_4$ material intended for use in radomes has a relatively high dielectric constant of 7.9 - 8.2 at 8 - 10 GHz. In order to reduce the dielectric constant of the $Si_3N_4$, an in-situ reaction process was used to fabricate $Si_3N_4-SiO_2$-BN composites. In the present study, an in-situ reaction between $B_2O_3$ and $Si_3N_4$, with or without addition of BN in the starting powder mixture, was used to form the composite. The in-situ reaction process resulted in the uniform distribution of the constituents making up the composite ceramic, and resulted in good flexural strength and dielectric constant. The composite was produced by pressure-less sintering and hot-pressing at $1650^{\circ}C$ in a nitrogen atmosphere. Microstructure, flexural strength, and dielectric properties of the composites were evaluated with respect to their compositions and sintering processes. The highest flexural strength (193 MPa) and lowest dielectric constant (5.4) was obtained for the hot-pressed composites. The strength of these $Si_3N_4-SiO_2$-BN composites decreased with increasing BN content.

Reaction process in electrochromism of tungsten oxide thin films

  • An, Il-Sin;Lee, Chang-Hyo;Lim, Won-Taeg
    • Journal of Korean Vacuum Science & Technology
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    • 제2권2호
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    • pp.85-91
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    • 1998
  • The electrochromic behaviors of de-magnetron sputtered tungsten oxide thin films were investigated during coloration and bleach cycles using in situ real-time spectroscopic ellipsometry. Effective medium approximation and least-squares regression analyses were employed to investigate the electrochromic process. The optical properties of the tungsten oxide film were analyzed using the oscillator model and the evolution of the process using a reaction-limited model. In these analyses, we found that two different reaction rates were associated with the process. We ascribe this behavior to the microstructure of this films.

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In situ Transesterification/Reactive Extraction of Castor Bean Seeds Assisted by Flying Jet Plasma for Biodiesel Production

  • Elsheikh, Yasir A.;Abdul-Majeed, Wameath S.;Nasir, Qazi;Al-Rahbi, Balaqis;Al-Subhi, Noor;Mahmoud, Mohamed A.;AAl-Thani, Ghanim S.
    • 공업화학
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    • 제33권5호
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    • pp.538-544
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    • 2022
  • One of the most exciting areas for the development of alternative fuels is the production of biodiesel. To reduce the cost of biodiesel production, in situ trans-esterification has been introduced to simplify the production process by enabling extraction and trans-esterification to occur at a single stage in the presence of a catalyst. In this study, we investigated the feasibility of using non-corrosive and environmentally receptive flying jet plasma as an alternative catalytic route for in situ tran-sesterification of castor bean seeds (CBS). Upon optimizing the reaction conditions, it is elucidated that applying a low ratio of methanol to seeds (≤6:1) has resulted in hindering the in situ trans-esterification and leading to insignificant conversion. The yield of esters has increased from 80.5% to 91.7% as the molar ratio rose from 9:1 to 12:1. Excess alcohol beyond the ratio of 15:1 was shown to have a negative impact on the yield of the produced esters, attributed to an increase in the biodiesel portion prone to dissolving in the co-product (glycerol). An increase in the reaction bulk temperature from 40 to 55 ℃ led to a higher ester content by 50%. Further increases in the bulk temperature beyond 55 ℃ did not affect yields. Regarding the reaction period, the results have shown that 3 h of reaction is adequate for a higher biodiesel yield. The quality of the biodiesel obtained has demonstrated that all physicochemical properties meet the ASTM D6751 specifications.

SiC입자와 Al-Ti합금 용탕간반응에 의한 in situ 생성 TiC입자강화 Al합금복합재료의 조직과 기계적특성 (Microstructure and Mechanical Properties of in situ TiCp/Al Composites Fabricated by the Interfacial Reaction between SiC Particles and Liquid Al-Ti Alloy)

  • 임석원;중전박도
    • 한국주조공학회지
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    • 제17권2호
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    • pp.170-179
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    • 1997
  • A noble technique has been developed for fabricating in situ formed $TiC_p/Al$ composites. In this process, fairly stable TiC particles were in situ synthesized in liquid aluminum by the interfacial reaction between an Al-Ti melt and SiC, which is a comparatively unstable carbide from the view-point of thermodynamics. It is possible in the present process to generate TiC particles of nearly 1 ${\mu}m$ in diameter, even utilizing SiC of 14 ${\mu}m$ as raw material. However, the dispersion behavior of TiC particles in the matrix depends on the size of the raw material SiC. Decomposing finer SiC makes the dispersion of TiC particles more uniform and the mechanical properties of composites are improved accordingly. The structure of in situ composites and their mechanical properties are affected by the fabrication temperature and the stirring time. It has been found that the most suitable condition for fabrication should be applied depending on the size of the raw material, even if the same kinds of carbide are used. Furthermore, although Al-Ti-Si system intermetallic compounds are detected in a $TiC_p/Al-Si$ composite which is fabricated by conventional melt-stirrng method, these compounds can not be observed in a $TiC_p/Al-Si$ composite made by this in situ production method. Hence the mechanical properties of the in situ $TiC_p/Al-Si$ composite are superior to those of the conventional $TiC_p/Al-Si$ composites.

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반응 용탕단조한(AI203 . SIO2+Ni)/Al하이브리드 금속복합재료의 파괴거동 특성 (Fraccture Behavior of Recation Squeeze Cast ($AI_20_3{\cdot}SiO_2+Ni$)/Al Hybrid Metal Matrix Composites)

  • 김익우;김상석;박익민
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.67-70
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    • 2000
  • Mechanical properties of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of (15%$AI_20_3{\cdot}SiO_2$)/Al composites. Intermetallic compound formed by reaction between molten aluminum and reinforcing powder was uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3$NI using EDS and X-ray diffraction analysis. Microhardness and flexural strength of hybrid composites were higher than that of (15%$AI_20_3{\cdot}SiO_2$)/Al Composite. In-Situ fracture tests were Conducted on (15%$AI_20_3{\cdot}SiO_2$)/Al Composites and (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites to identify the microfracture process. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al composites, microcracks were initiated mainly at the short fiber / matrix interfaces. As the loading was continued, the crack propagated mainly along the separated interfacial regions and the well developed shear bands. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites, microcracks were initiated mainly by the short fiber/matrix interfacial debonding. The crack proceeded mainly through the intermetallic compound clusters

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Production Biodiesel via In-situ Transesterification from Chlorella sp. using Microwave with Base Catalyst

  • Kalsum, Ummu;Kusuma, Heri Septya;Roesyadi, Achmad;Mahfud, Mahfud
    • Korean Chemical Engineering Research
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    • 제56권5호
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    • pp.773-778
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    • 2018
  • In-situ transesterification of microalgae lipids using microwave irradiation has potential to simplify and accelerate biodiesel production, as it minimizes production cost and reaction time by direct transesterification of microalgae into biodiesel with microwave as a heating source. This study was conducted to research the effect of microwave irradiation with in-situ transesterification of microalgae under base catalyst condition. The process variables (reaction time, solvent ratio, microwave power) were studied using 2% of catalyst concentration. The maximum yield of FAME was obtained at about 32.18% at the reaction time of 30 min with biomass-methanol ratio 1:12 (w/v) and microwave power of 450 W. The GC MS analysis obtained that the main component of FAME from microalgal oils (or lipids) was palmitic acid, stearic acid and oleic acid. The results show that microwaves can be used as a heating source to synthesize biodiesel from microalgae in terms of major components resulting.

Methyl tert-Butyl Ether(MTBE)의 in-situ Remediation을 위한 Modified Fenton Process에 관한 연구 (Removal of Methyl tert-Butyl Ether (MTBE) by Modified Fenton Process for in-situ Remediation)

  • 정영욱;서승원;김민경;이종열;공성호
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제12권2호
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    • pp.27-36
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    • 2007
  • 기존의 연구를 통해 Fenton's reagent(FR)를 이용하여 MTBE의 제거가 가능하며, 그러나 중성 pH영역에서는 철이온이 수산화물로 침전되어 반응성이 낮아지므로 FR만을 이용한 처리는 높은 수소이온 농도조건(pH $3{\sim}4$)이라는 제약으로 인해 직접적인 토양 및 지하수의 MTBE 오염처리에 있어 여러 가지 어려움이 있다. 이에 본 연구에서는 효과적인 처리를 위하여 NTA, oxalate, acetate 등의 chelating agent가 철이온과 반응하여 생성된 착화합물을 이용하는 modified Fenton reaction을 도입하여 중성 pH영역에서도 철이온이 안정화되어 높은 분해효율을 나타낼 수 있도록 하였다. MTBE의 분해경향은 chelating agent의 종류와 농도, 철이온 농도 그리고 pH 변화에 따라 크게 영향을 받는 것으로 나타났다. 가장 적합한 착화합물을 선택하기 위하여 총 6개의 chelating agent(citrate, oxalate, succinate, acetate, NTA, EDTA)를 실험한 결과, 처리효율과 chelating agent의 생분해도, 독성 등을 고려하여 최종 3가지 종(oxalate, acetate, NTA)이 선정되어 이후의 실험에서는 위의 3종만을 chelating agent로 이용하였다. 동일한 실험조건($H_2O_2$ : 5%, chelating agent : 6 mM, $Fe^{3+}$ : 2 mM, pH 7)하에서의 적용성 평가한 결과, Fe-NTA가 반응시작 30분만에 99.9%의 가장 높은 제거효율을 나타내었다. Oxalate의 경우, NTA보다는 그 분해효율이 낮으나 다른 chelating agent보다 상대적으로 높은 효율(24시간 후 최대효율 : 91.3%)을 보여주며, acetate를 이용한 경우도 본 실험에서 좋은 결과(24시간 후 최대효율 : 75.8%)를 나타내었다. 또한, 적정 철이온의 농도는 oxalate가 chelating agent로 이용되면 철이온 농도가 3 mM일때 가장 큰 분해효율을 보이며, acetate의 경우는 5 mM까지 농도가 증가함에 따라 그 효율도 조금씩 증가하는 것으로 나타났다. 이와같이 MTBE의 in-situ remediation을 위한 modified Fenton 공정은 철이온을 중성 pH영역에서 안정화시켜 실제 토양에 적용하였을 때, 높은 분해효율을 얻을 수 있으며, 경제적인 자체 생분해도가 높은 저분자 유기산을 이용하였으므로 생물학적 처리와 연계를 가능하게 해주는 장점을 나타낸다. 또한 토양 내 존재하는 철광석을 촉매로 이용할 경우, 주입되는 철이온 없이도 $H_2O_2$에서의 hydroxyl radical 생성을 증가 시킬 수 있으므로 보다 경제적이고 친환경적인 처리기법을 도출해 낼 수 있다.