• Title/Summary/Keyword: hydraulic press

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Development of Shaft Straightening Machine with Springback Observer (스프링백 관측기를 이용한 축교정기 개발)

  • 안중용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.22-30
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    • 1996
  • In order to compensate for out-of-straightness of shafts, an automatic straightening process composed of an automatic measuring module, an automatic control unit and operating softwares was developed with a hydraulic press. The out-of-sraightness of each shaft was measured automatically in the measuring stage. An optimal pressure point was determined to minimize TIR value of the shaft according to press count of 3-points bending process. In the geometric adaptive control procedure, punch stroke and springback of the shaft were predicted by an observer using on-line measured values of press force and deflection amount I each press count. An automatic straightening machine was realized with the measuring module, the GAC module, PLD, IBM-PC and the operating software on the hydraulic press. the validity of the proposed straightening process was confirmed through a series of experiments with cam shafts.

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Development of Fine Blanking Die with Fluid Chamber and its Application to Procuction of Circular Blanks in a Hydraulic Press (간이 파인 블랭킹 금형의 개발을 통한 범용 유압 프레스에서의 원형 정밀진단 가공성 연구)

  • Kim, J.H.;Ryu, J.G.;Chung, W.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.157-163
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    • 1996
  • This paper is concered on the development of low-cost fine blanking die with two fluid chambers of which the pressure can be controlled by a hydraulic unit and its application to producting circular blanks in a conventional hydraulic press, not in a special triple-action press usually adopte in fine blanking operation. Four important working parameters affecting on the precision accuracy of products such as existence and position of Vee-ring, stripping force and counter punching force are primarily considered for experiments. Finite element analysis by suing ABAQUA software is approxi- mately made for blanking of circular specimen with a flat stripper plate and then compared with experimental measurements. The the theoretical prediction of camber height which represents deflection of a dish-shaped specimen after blanking seems to give a qualitatively good agreement. It is shown through experiments the the camber height decreases with decreasing stripping force and also with increasing counter punching force, but particularly depending on the latter much more than the former.

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Behavior of double lining due to long-term hydraulic deterioration of drainage system

  • Shin, Jong-Ho;Lee, In-Keun;Joo, Eun-Jung
    • Structural Engineering and Mechanics
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    • v.52 no.6
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    • pp.1257-1271
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    • 2014
  • The hydraulic deterioration of the drainage system in tunnel linings is one of the main factors governing long-term lining-ground interactions during the lifetime of tunnels. Thus, in the design procedure of a tunnel below the groundwater table, the possible detrimental effects associated with the hydraulic deterioration should be addressed. Hydraulic deterioration in double-lined tunnels can occur because of reasons such as clogging of the drainage layer and drain-pipe blockings. In this study, the coupled mechanical and hydraulic interactions between linings due to drain-pipe blockings are investigated using the finite-element method. A double-lined structural model incorporating hydraulic behavior is developed to represent the coupled structural and hydraulic behavior between the linings and drainage system. It is found that hydraulic deterioration hinders flow into the tunnel, causing asymmetric development of pore-water pressure and consequent detrimental effects to the secondary lining.

Fine Blanking Characteristics of T-shaped Blanks (T 형 제품의 파인 블랭킹 가공 특성)

  • 장영도;최치수;김대현;김종호;류제구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.598-602
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    • 1996
  • This study is performed for investigating the effects of stripping and counter punching force on shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments so that both the stripping force and counter punching force are arbitrarily adjusted according to experimental conditions. Two kinds of materials, hot rolled steel sheet(1mm, 3mm) and pure aluminum(1mm, 3mm) are selected in order to examine the influence of strength and thickness of working materials in blanking of T-shaped products. Based on the experimental results of this study, it can be concluded that the finely cut surface of sheared blank can be obtained even in conventional hydraulic press if additional equipments and special dies are employed.

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Development of Automation System for Component Inserting of Industrial PCB (산업용 PCB 부품삽입 자동화 시스템 개발)

  • Jeong Gu-Young;Yoon Myoung-Jong;Park Chang-Seog;Yu Kee-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.11
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    • pp.950-955
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    • 2005
  • A automatic component inserting system for industrial PCB is developed in this paper. This system has not been developed in Korea. Most domestic companies produce PCB manually. This process requires highly-skilled staff. Therefor, we developed a PCB inserting system for automation of the process and improved productivity. There are low parts in this system; press, table, tool change and control part. A hybrid press cylinder with pneumatic and hydraulic is used in the press part. The table part consists of pneumatic actuators, stepping motors and ball-screw mechanism. In the tool change part, upper tools can be exchanged automatically for the inserting of various components. The control part consists of motor drivers, PLCs and power supply.

Image Detection System for Leakage Regions of Hydraulic Fluid in Faring Press Machine (단조프레스기의 유압유 누유영역 영상 감지 시스템)

  • Bae, Sung-Ho
    • Journal of Korea Multimedia Society
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    • v.12 no.11
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    • pp.1557-1562
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    • 2009
  • In the hydraulic room of a forging press machine, a system which can detect and prevent risks at its early stage is needed because there may be a leakage due to the damage of the connection parts of the piping which can endanger human life and mechanical damage. In this paper, the system to automatically recognize a leakage of hydraulic fluid in terms of using the pan/tilt camera from a remote place is implemented. It finds the bounding boxes which are recognized with object regions in the process of labeling and detects the proper leakage regions of hydraulic fluid with the ratios of width and height of the bounding boxes and compactness of the leakage shape. Also, it performs noise removal and calibration for transition and rotation of image as a preprocessing process. The experimental results show that the proposed system has been verified to detect the leakage regions accurately in various sources of light.

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Image Detection System for leakage regions of Hydraulic Fluid in Foring Press Machine (단조프레스기의 유압유 누유 영역 영상 감지 시스템)

  • Lee, Kyeong-Hwan;Bae, Sung-Ho
    • Proceedings of the Korea Contents Association Conference
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    • 2009.05a
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    • pp.35-39
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    • 2009
  • In the hydraulic room of a forging press machine, a system which can detect and prevent risks at its early stage is needed because there may be a leakage due to the damage of the connection parts of the piping which can endanger human life and mechanical damage. In this paper, the system to automatically recognize a leakage of hydraulic fluid by the pan/tilt camera from a remote place is implemented. It finds the Minimum Boundary Rectangles(MBR) which are recognized with candidate leakage regions in the process of labeling and detects the proper leakage regions of hydraulic fluid with the width and height of MBRs and the area ratios of the MBRs and the candidate leakage regions. The experimental results show that the proposed system has been verified to detect the leakage regions accurately in various light conditions.

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A Study on Energy Saving Hydraulic Cylinder System Using Hydraulic Transformer (유압 트랜스포머를 이용한 유압 실린더의 에너지 절감에 관한 연구)

  • Lee, Min-Su;Cho, Yong-Rae;Yoon, Hong-Soo;Ahn, Kyoung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.49-56
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    • 2008
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is a combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. In this paper the effect of transformer is studied. Multiple closed loop controllers with displacement feedback of variable pump/motor, speed feedback and position feedback of cylinder are used. The efficiency and energy consumption when cylinder is driven up and down is calculated by simulation. Simulation results show that considerable energy saving is achieved by choosing load ratio, circuit type and supply pressure.

A foundation treatment optimization approach study in hydraulic engineering

  • Zhang, Tianye;Liu, Shixia
    • Earthquakes and Structures
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    • v.15 no.2
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    • pp.215-225
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    • 2018
  • To reach a better foundation treatment project, an optimized analysis of composite foundation was studied in the field of hydraulic engineering. Its unique characteristics in hydraulic engineering were concluded. And, the overall and detailed analysis of the composite foundation model established was carried out. The index parameters of the vertical reinforced rigid pile composite foundation were formulated. Further, considering the unique role of cushion in hydraulic engineering, its penetration and regularity were analyzed. Then, comparative and optimized analyses of cushion multistage physical dimensions and multistage material characteristics were established. The parameters of the piles distance were optimized and the multilevel scientific and reasonable parameters information was obtained. Based on the information of these parameters, the practical application was verified. It effectively supported the effective application of vertical reinforcement rigid pile composite foundation in hydraulic engineering. The service mechanism of composite foundation was fully analyzed.