• Title/Summary/Keyword: hydraulic actuator

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Effects of Viscosity of Hydraulic Oil on the Performance of Actuator (유압유 점도가 액추에이터 성능에 미치는 영향)

  • Kim, Jin-Hyoung;Han, Su-Min;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.1
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    • pp.31-36
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    • 2016
  • Hydraulic actuator is a primary component of the hydraulic valve systems. In this study, the thrust performance of hydraulic actuator was studied with different values of viscosity of hydraulic oil and rod diameter. Numerical analysis was performed using the commercial CFD code, ANSYS with 2-way FSI(Fluid-Structure Interaction) method and $k-{\varepsilon}$ turbulent model. Results show that increase in viscosity of hydraulic oil reduces the thrust of hydraulic actuator. In order to satisfy the output required of the actuator, it is necessary to compensate for the operating pressure. The results of pressure, velocity and thrust efficiency distributions in the hydraulic actuator were graphically depicted.

An Experimental Research of Servo Valve Offset Correction Method of Hydraulic Actuator (유압식 구동장치의 서보밸브 오프셋 보정 방법에 관한 실험적 연구)

  • Ban, Joon Hyeok
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.72-79
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    • 2019
  • Despite the development of electronic components and microprocessors, hydraulic actuators are still being applied in various applications. In some applications, there is a desire to apply a hydraulic actuator with a relatively small position error to the system. Various studies have been conducted to reduce the position error of hydraulic actuators. In this paper, the position error of the hydraulic actuator when the hydraulic oil pressure is supplied is defined as the offset generated by the servo valve, and the method for correcting the servo valve offset has been studied. A method for compensating the servo valve offset was proposed and it was verified through experiments that the position error of the hydraulic actuator was reduced. We also compared the servo valve offset correction method and controller using the PID control and disturbance observer used to reduce the position error of the hydraulic actuator. No-load test and load test were performed to confirm the performance of the servo valve offset correction method. The results of the study were compared with those obtained by using the disturbance observer and PID control.

Motion Characteristics of Hydraulic Actuator with Various Cushion Shapes (쿠션 형상 변화에 따른 유압 액추에이터 작동 특성 연구)

  • Kim, Jin-Hyoung;Kang, Hyun-Su;Han, Su-Min;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.2
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    • pp.48-53
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    • 2015
  • Hydraulic actuator is a primary component of the hydraulic valve systems. This paper describes a motion characteristic of hydraulic actuator with various configurations of cushion. It plays an important role in protecting the actuator from the shock when the piston reaches the end position. Numerical analyses were conducted by using commercial code, ANSYS with k-${\varepsilon}$ turbulent model. The results for pressure and velocity distributions in the hydraulic actuator with different cushion shapes were graphically depicted.

A Study on the Seal Life Improvement of the Hydraulic Servo Actuator for Steam Control of Power Plants (발전소 스팀제어용 유압서보 액추에이터의 씰 수명 향상에 관한 연구)

  • Lee, Yong Bum;Lee, Jong Jik
    • Journal of Drive and Control
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    • v.15 no.2
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    • pp.32-37
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    • 2018
  • The power plants use turbine output control devices to supply or shut off steam to high pressure and low-pressure steam turbines connected to generators. This turbine output control device is driven by a hydraulic servo actuator. The gas flows into the hydraulic servo actuator during periodic inspection or normal operation, and the resulting adiabatic compression of the gas raises the internal temperature of the actuator to $500^{\circ}C$. This temperature increase causes the seals to burn and show wear and tear, resulting in failure. In this study, an air vent valve was installed to allow gas inside the hydraulic servo actuator to flow large quantities of air at the beginning of the operation and after the periodic inspection. Gas was passed through for only minute flow during normal operation of the power plant. By applying the air vent valve, it improves the reliability of the hydraulic servo actuator by discharge the gas appropriately to improve the life of the seal.

Computational and Experimental Investigation on U-type Seal of Hydraulic Actuator (유압액추에이터용 U자형 시일의 해석 및 실험적 고찰)

  • Yoo, Myung-Ho;Kwon, Jong-Ho;Lee, Taek-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.80-87
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    • 2006
  • Seals are usually made from elastomer, a kind of rubber, and it has the non-linearity and hyper-elasticity. U-type seals are used to prevent the leakage of internal fluid sealed in hydraulic actuator because they have more excellent performance than O-rings or rectangular seals. As a core part of hydraulic actuator, U-type seal gives much effect on performance and reliability of actuator. This study considers an NBR U-type seal under high pressure of a hydraulic actuator, and provides its deformation, stress-strain characteristic and contact force using the non-linear finite element analysis. Analysis results are compared with the experimental ones performed by the self-developed testing equipment. Verification result shows that this study presents a good application process for the effective design of U-type seals under high operation pressure.

A Study on a Configuration of the Load Characteristic Evaluation Device Using Hydraulic Power for the Analysis of the Tilting Kinetic Mechanism (틸팅 부하메커니즘 특성 분석을 위한 유압식 부하특성 평가 장치구성에 대한 연구)

  • Lee, Jun-Ho;Kim, Ho-Yeon;Han, Seong-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.12
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    • pp.1152-1158
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    • 2011
  • In this paper a configuration of the load evaluation device for the tilting actuator using hydraulic power is presented, which makes it possible to measure the force action on the tilting actuator. It is possible to measure only current using the conventional electro-mechanical actuator when the bogie is in the process of the tilting. This makes impossible to measure the force acting on the tilting actuator. In order to overcome this problem a kinetic mechanism test system using hydraulic cylinder is proposed. The system are consisted of hydraulic cylinder for the tilting actuation, control system to control hydraulic power, sensors to measure for force and displacement and monitoring system for the user interface.

A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

A study on Energy Saving of the Excavator using Electro-Hydraulic Actuator (전기-유압 액추에이터를 이용한 굴삭기 에너지 절감에 관한 기초 연구)

  • Yoon, Hong-Soo;Ahan, Kyung-Kwan;Lee, Byung-Lyong;Kang, Jong-Min;Kim, Jae-Hong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.801-805
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    • 2008
  • Today, hydraulic systems play an important role in modern industry for the reasons that hydraulic actuator systems take many advantages over other technologies with high durability and the ability to produce large forces at high speeds. In recent years, electro-hydraulic actuator systems, which combine electric and hydraulic technology into a compact unit, have been adapted to a wide variety of force, speed and torque requirements. Moreover these systems resolve energy consumption and noise problems characteristic existed in the conventional hydraulic systems. Therefore, these systems have a wide range application fields especially in an excavator. So the purpose of this paper is to demonstrate efficiency of the energy saving and present some control algorithms which apply to electro-hydraulic actuator system in the bucket of the excavator. Experiments are carried out to verify the effectiveness of the proposed system with various external loads as in real working conditions.

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A development of reliability evaluation model for power plant fan pitch blade control actuator (발전설비 통풍기 날개각 제어작동기 신뢰성평가 모델 개발)

  • Son, Tae-Ha;Huh, Jun-Young
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3259-3263
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    • 2007
  • This paper describes the proceedings of creating countermeasures after analysis and maintenance be able to conduct operation safely in a power plant. in order to operate the power plant in a stable and reliable way, the best condition of the govemor system can be maintained through the response characteristic analysis of the control device for the pitch blade control hydraulic actuator. The fan pitch blade control hydraulic actuator of a 500MW large-scale boiler is frequently operated under normal operation conditions. Common problems or malfunctions of the pitch blade control hydraulic actuators leads to the decline of boiler thermal efficiency and unexpected power plant trip. The inlet and outlet gas can be controlled by using the fan pitch blade control hydraulic actuator in order to regulate the internal pressure of the furnace and control the frequency in the power plant facility which utilizes soft coals as a power source.

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An Experimental Evaluation of a Hydraulic Tilting Actuator for a Diagnosis of Load Characteristics Acting on the Tilting Actuator of the Tilting Train (틸팅열차의 틸팅구동장치에 작용하는 부하특성 진단을 위한 유압식 틸팅 엑츄에이터의 실험적 평가)

  • Lee, Jun-Ho;Kim, Ho-Yeon;Lee, Byeong-Song;Lee, Hyung-Woo;Park, Chan-Bae;Kang, Chul-Goo
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.10
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    • pp.921-927
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    • 2012
  • In this paper we deal with a hydraulic tilting actuator to make a diagnosis of load characteristic acting on the tilting actuator of the tilting train. Tilting actuator in the tilting train plays a role of making tilt of the train when the train runs a curve section to make the train run without deceleration. However in the process of tilt the tilting actuator is affected by the load acting on the actuator, which has a possibility to make bogie vibration. In order to figure out the effect of the load on the tilting actuator a hydraulic tilting devices that are capable of tilting the train is proposed. The proposed devices are installed in the front bogie and in the rear bogie to make tilting of the train. The devices are consist of sensors that measure the load capacity of the actuator and displacement of the hydraulic cylinder stroke, control blocks to make synchronization of the two actuators, user interface block to monitor the status of the actuators. The effectiveness of the proposed hydraulic tilting actuators is presented by the experimental evaluation using actual tilting train.