• 제목/요약/키워드: hull block

검색결과 79건 처리시간 0.02초

초대형 구조모델을 활용한 쉘구조물의 용접변형 해석 (A weld-distortion analysis method of the shell structures using ultra structural FE model)

  • 하윤석;이명수
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.62-67
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    • 2015
  • A very large shell-structure built in shipyards like ship hulls or offshore structures are joined by welding through full process. As the welding contains a high thermal cycle at a local area, the welded structures should be distorted unavoidably. Because a distorted ship block should be revised to the designed value before the next stage, the ability to predict and to control the weld distortion is an accuracy level of the yard itself. Despite the ship block size, several present thermal distortion methodologies can deal those sizes, but it is a different story to deal full ship size model. Even a fully constructed ship hull not remaining any welding can have an accuracy issue like outfitting installation problems. Any present thermal distortion methodology cannot accept this size for its recommended element size and the number. The ordinary welding breadth at erection stage is about 20~40 mm. It can hardly be a good choice to make finite element model of these sizes considering human effort and computational environment. The finite element model for structure analysis of a ship hull is prepared at front-end engineering design stage which is the first process of the project. The element size of the model is as fine as the longitudinal space, and it is not proper to obtain a weld distortion at the erection stage. In this study, a methodology is suggested that a weldment can be shrunk at original place instead of using structural finite element model. We cut the original shell elements at erection weld-line and put truss elements between the edges of cut elements for weld shrinkage. Additional truss elements are used to facsimile transverse weld shrinkage which cannot be from the weld-line truss element shrink. They attach to weld-line truss element like twigs from barks. The capacity of developed elements is verified through an accuracy check of erection process of a container vessel at the apt. hull. It can be a useful tool for verifying a centering accuracy after renew and for block-separating planning considering accuracy.

도그피스를 고려한 선체 블록 조인트의 용접변형 시뮬레이션 (Simulation of Welding Deformation of Hull Block Joint considering Dog-Pieces)

  • 김호경;고대은;조용진
    • 한국산학기술학회논문지
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    • 제15권8호
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    • pp.4717-4722
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    • 2014
  • 조선소에서는 블록 조인트의 용접 작업 시 단차 조정 및 변형 방지의 목적으로 도그피스(Dog-Piece)를 사용하고 있는데, 조선소마다 그 규모에 따라 연간 수십만 개의 도그피스를 사용하고 있으며 설치, 제거 및 사상 작업에 투입되는 생산시수도 연간 수십만 시수에 이르고 있어 생산성 향상의 저해 요인이 되고 있다. 본 연구는 선체 블록의 정도 품질을 확보하면서 도그피스의 사용량 절감 방안을 마련하기 위한 목적으로 수행되었다. 연구 내용으로는 우선 일련의 용접실험을 통해 도그피스가 맞대기 용접시의 변형에 미치는 구속 효과를 정량적으로 검토하였고, 실험 결과를 토대로 도그피스가 부착된 맞대기 용접시의 변형을 계산하는 유한요소 해석 방법을 정립하였다. 또한, 제안된 해석 방법을 이용하여 도그피스를 고려한 선체블록 조인트의 용접변형을 시뮬레이션하고 결과를 검토하였다. 제안된 해석 방법은 향후 도그피스 배치도면 작성 및 설치 가이드 작성 등의 실질적인 도그피스 절감 방안을 마련하기 위한 해석 도구로 폭넓게 활용될 수 있다.

선박(船舶)의 정수중(靜水中) 추진성능(推進性能) 해석(解析) 및 최적선형설계(最適船型設計)에의 응용(應用) (Development of a Method to Analyze Powering Performance of a Ship and its Application to Optimum Hull Form Design)

  • 양승일
    • 대한조선학회지
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    • 제22권2호
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    • pp.35-48
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    • 1985
  • The present work develops a method of evaluating thrust deduction and wake for different loads of the propeller using the concerted application of the theoretical tools and experimental techniques. It also shows the applicability of the new method to the design of optimum hull form. Firstly, the problem of hull-propeller interaction was analyzed in terms of inviscid as well as viscous components of the thrust deduction and wake. The wavemaking resistance of a hull and propeller were mathematically represented by sources on the hull surface and sink on the propeller plane, respectively. The strength of sink was determined by utilizing the radial distributions of propeller load and nominal wake. The resistance increment due to a propeller and the axial perturbation flow induced by the hull in the propeller plane were calculated. Especially, the inviscid component of the thrust deduction was calculated by subtraction the wavemaking resistance of a bare hull, the wavemaking resistance of a free-running propeller and the augmentation of propeller resistance due to hull action from the wavemaking resistance of the hull with a propeller. The viscous components of the thrust deduction and wake were estimated as functions of propeller load which were established by the propeller load varying test after deduction the calculated inviscid components. Secondly, an analysis method of powering performance was developed based on the potential theory and the propeller load varying test. The hybrid method estimates the thrust deduction, wake and propeller open-water efficiency for different propeller load. This method can be utilized in the analysis of powering performance for the propeller load variation such as the added resistance due to hull surface roughness, the added resistance due to wind, etc. Finally, the hybrid method was applied to the optimum design of hull form. A series of afterbody shapes was obtained by systematically varying the waterplane and section shapes of a parent afterbody without changing the principal dimensions, block coefficient and prismatic coefficient. From the comparison of the predicted results such as wavemaking resistance, thrust deduction, wake and delivered power, an optimum hull form was obtained. The delivered power of the optimized hull form was reduced by 5.7% which was confirmed by model tests. Also the predicted delivered power by the hybrid method shows fairly good agreement with the test result. It is therefore considered that the new analysis method of powering performance can be utilized as a practical tool for the design of optimum hull form as for the analysis of powering performance for the propeller load variation in the preliminary design stage.

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A Numerical Study of Turbulent Flow Around a Twin-Skeg Container Ship Model with Appendages

  • Kim, Hyoung-Tae;Lee, Pyung-Kuk;Kim, Hee-Taek
    • Journal of Ship and Ocean Technology
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    • 제10권4호
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    • pp.12-23
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    • 2006
  • In this paper, a numerical study is carried out to investigate the turbulent flow around a twin-skeg container ship model with rudders including propeller effects. A commercial CFD code, FLUENT is used with body forces distributed on the propeller disk to simulate the ship stem and wake flows with the propeller in operation. A multi-block, matching, structured grid system has been generated for the container ship hull with twin-skegs in consideration of rudders and body-force propeller disks. The RANS equations for incompressible fluid flows are solved numerically by using a finite volume method. For the turbulence closure, a Reynolds stress model is used in conjunction with a wall function. Computations are carried out for the bare hull as well as the hull with appendages of a twin-skeg container ship model. For the bare hull, the computational results are compared with experimental data and show generally a good agreement. For the hull with appendages, the changes of the stem flow by the rudders and the propellers have been analyzed based on the computed result since there is no experimental data available for comparison. It is found the flow incoming to the rudders has an angle of attack due to the influence of the skegs and thereby the hull surface pressure and the limiting streamlines are changed slightly by the rudders. The axial velocity of the propeller disk is found to be accelerated overall by about 35% due to the propeller operation with the rudders. The area and the magnitude of low pressure on the hull surface enlarge with the flow acceleration caused by the propeller. The propellers are found to have an effect on up to the position where the skeg begins. The propeller slipstream is disturbed strongly by the rudders and the flow is accelerated further and the transverse velocity vectors are weakened due to the flow rectifying effect of the rudder.

합성곱 신경망과 복셀화를 활용한 선박 저항 성능 예측 (Prediction of Ship Resistance Performance Based on the Convolutional Neural Network With Voxelization)

  • 박종서;최민주;송지수
    • 대한조선학회논문집
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    • 제60권2호
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    • pp.110-119
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    • 2023
  • The prediction of ship resistance performance is typically obtained by Computational Fluid Dynamics (CFD) simulations or model tests in towing tank. However, these methods are both costly and time-consuming, so hull-form designers use statistical methods for a quick feed-back during the early design stage. It is well known that results from statistical methods are often less accurate compared to those from CFD simulations or model tests. To overcome this problem, this study suggests a new approach using a Convolution Neural Network (CNN) with voxelized hull-form data. By converting the original Computer Aided Design (CAD) data into three dimensional voxels, the CNN is able to abstract the hull-form data, focusing only on important features. For the verification, suggested method in this study was compared to a parametric method that uses hull parameters such as length overall and block coefficient as inputs. The results showed that the use of voxelized data significantly improves resistance performance prediction accuracy, compared to the parametric approach.

적층 쉘 요소를 이용한 용접 열탄소성 해석 (The Thermal Elasto-plastic Analysis Using Layered Shell Element)

  • 송하철;염재선;장창두
    • 동력기계공학회지
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    • 제9권4호
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    • pp.220-224
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    • 2005
  • The thermal elasto-plastic analysis for the prediction of welding distortion of a 3 dimensional large-scaled ship structure is a very time-consuming work since the analysis is a nonlinear problem, and a lot of finite elements are needed to simulate the large ship hull block. Generally, 3-D finite elements have been used in the 3-D welding distortion problem to assess precisely the temperature gradient through the thickness direction of the welding plate. As a result of the adoption of 3-D element, degrees of freedom are rapidly increased in the problem to be solved. In this study, to improve the time efficiency of welding thermal elasto-plastic analysis, a layered shell element was proposed to simulate 3-D temperature gradient, and the results were compared with the experiment. The experiments were carried out for the type of bead-on-plate welding, and we found the measured data have a good agreement with the FEA results.

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Rijndael 유사 구조의 차분 공격과 선형 공격에 대한 안전성에 관한 연구 (On the Security of Rijndael-like Structures against Differential and Linear Cryptanalysis)

  • 박상우;성수학;지성택;윤이중;임종인
    • 정보보호학회논문지
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    • 제12권5호
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    • pp.3-14
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    • 2002
  • Rijndael 유사 구조는 SPN 구조의 특수한 형태이다 Rijndael 유사 구조의 확산 단계는 두 가지 종류의 확산 단계의 결합으로 구성되는데, 그중 하나는 바이트 치환 $\pi$이고, 다른 하나는 확산 단계 $\theta$= ($\theta_1, \theta_2, \theta_3, \theta_4$)로서, 각 $\theta_i$는 라운드 입력의 4개의 행 각각에 적용된다. 블록 암호 Rijndael은 Rijndael 유사 구조의 하나의 예가 된다. 본 논문에서는 Rijndael 유사 구조의 최대 차분 확률과 최대 선형 hull 확률의 상한을 구하는 알고리즘을 제안한다.

Hybrid RANS and Potential Based Numerical Simulation for Self-Propulsion Performances of the Practical Container Ship

  • Kim, Jin;Kim, Kwang-Soo;Kim, Gun-Do;Park, Il-Ryong;Van, Suak-Ho
    • Journal of Ship and Ocean Technology
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    • 제10권4호
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    • pp.1-11
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    • 2006
  • The finite volume based multi-block RANS code, WAVIS developed at MOERI is applied to the numerical self-propulsion test. WAVIS uses the cell-centered finite volume method for discretization of the governing equations. The realizable $k-{\epsilon}$ turbulence model with a wall function is employed for the turbulence closure. The free surface is captured with the two-phase level set method and body forces are used to model the effects of a propeller without resolving the detail blade flow. The propeller forces are obtained using an unsteady lifting surface method based on potential flow theory. The numerical procedure followed the self-propulsion model experiment based on the 1978 ITTC performance prediction method. The self-propulsion point is obtained iteratively through balancing the propeller thrust, the ship hull resistance and towing force that is correction for Reynolds number difference between the model and full scale. The unsteady lifting surface code is also iterated until the propeller induced velocity is converged in order to obtain the propeller force. The self-propulsion characteristics such as thrust deduction, wake fraction, propeller efficiency, and hull efficiency are compared with the experimental data of the practical container ship. The present paper shows that hybrid RANS and potential flow based numerical method is promising to predict the self-propulsion parameters of practical ships as a useful tool for the hull form and propeller design.

유전자 알고리즘을 이용한 탑재블록 위치제어에 관한 연구 (Study on Erection Block Positioning Using Genetic Algorithm)

  • 신성철;이재철;김수영
    • 한국해양공학회지
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    • 제25권5호
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    • pp.76-81
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    • 2011
  • In the shipbuilding industry, accuracy management is one of the keys for strengthening competitiveness. However, ship block errors are unavoidable in the block erection stage because of the deformation of the blocks. Currently, accuracy managers decide whether or not block corrections are needed, based on measured and designed point data. They adjust the locations of hull blocks so that the blocks are aligned with other assembly blocks based upon the experience of production engineers. This paper proposes an optimization process that can adjust the locations of ship blocks during the erection stage. A genetic algorithm is used for this optimization scheme. Finally, the feasibility of the proposed method is discussed using several case studies. We found that the proposed method can find the optimized re-alignment of erection blocks, as well as improve the productivity of the erection stage.

Numerical and experimental investigation of conventional and un-conventional preswirl duct for VLCC

  • Shin, Hyun-Joon;Lee, Jong-Seung;Lee, Kang-Hoon;Han, Myung-Ryun;Hur, Eui-Beom;Shin, Sung-Chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제5권3호
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    • pp.414-430
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    • 2013
  • This paper shows the study of preswirl duct as an effective energy saving devices that have been devised and reviewed to support the propeller performance, especially for the ship of VLCC with large block coefficients. From the bare hull wake measurements, typical upper/lower asymmetry of hull wake at the propeller disk was found. The 2 kinds of pre-swirl duct, Unconventional half circular duct and Conventional circular pre-swirl duct have been designed and reviewed to recover the loss of propeller running in that condition. The general function of the pre-swirl duct was set to work against this asymmetry of wake and generate pre-swirled flow into the propeller against the propeller rotating direction. The optimum self propulsion tests with various angle configurations were carried out and the best configuration was decided. Accordingly, cavitation test was carried out with best configuration of unconventional half circular duct. The blade surface and tip vortex cavitation behaved smoother when the duct was mounted. The hull pressure amplitudes reflected this difference, so the hull pressure amplitude with duct was smaller than that of without duct.