• Title/Summary/Keyword: hot spot stress

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Fatigue Analysis of Welding Bogie Frames for Rolling Stocks Using The equilibrium-equivalent structural stress method (등가구조응력법을 이용한 철도차량 용접대차프레임의 피로해석)

  • Kim, Chul-Su;Ahn, Seung-Ho;Chung, Kwang-Woo;Cheon, Young-Suk;Park, Choon-Soo;Kim, Sang-Su;Jang, Cheon-Su
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1243-1248
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    • 2010
  • Fatigue design and evaluation of welded joints are typically carried out by weld classification approach in which a family (theoretically infinite) of parallel nominal stress based S-N curves are used according to joint types and loading modes as well as extrapolation-based hot spot stress. Traditional finite element methods are not capable of consistently capturing the stress concentration effects on fatigue behavior due to their mesh-sensitivity in stress determination at welds resulted from notch stress singularity. The extrapolated hot spot stresses tend vary, depending on the element sizes, types, joint types, and loading mode. however, the equilibrium-equivalent structural stress method(E2S2) has been recently developed through several joint industry projects as a robust method to analyze welded components using finite element analysis. This method has been proven effective in correlating a large amount of published fatigue test results in the literature such as master S-N curve and has used for evaluating the fatigue life of welding components. In this study, fatigue analysis of the welding bogie frame is examined using E2S2 method with master S-N curve.

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Comparison of Fatigue Provisions in Various Codes and Standards -Part 1: Basic Design S-N Curves of Non-Tubular Steel Members

  • Im, Sungwoo;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.35 no.2
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    • pp.161-171
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    • 2021
  • For the fatigue design of offshore structures, it is essential to understand and use the S-N curves specified in various industry standards and codes. This study compared the characteristics of the S-N curves for five major codes. The codes reviewed in this paper were DNV Classification Rules (DNV GL, 2016), ABS Classification Rules (ABS, 2003), British Standards (BSI, 2015), International Welding Association Standards (IIW, 2008), and European Standards (BSI, 2005). Types of stress, such as nominal stress, hot-spot stress, and effective notch stress, were analyzed according to the code. The basic shape of the S-N curve for each code was analyzed. A review of the survival probability of the basic design S-N curve for each code was performed. Finally, the impact on the conservatism of the design was analyzed by comparing the S-N curves of three grades D, E, and F by the five codes. The results presented in this paper are considered to be a good guideline for the fatigue design of offshore structures because the S-N curves of the five most-used codes were analyzed in depth.

Fatigue Strength and Root-Deck Crack Propagation for U-Rib to Deck Welded Joint in Steel Box Girder

  • Zhiyuan, YuanZhou;Bohai, Ji;Di, Li;Zhongqiu, Fu
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1589-1597
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    • 2018
  • Fatigue tests and numerical analysis were carried out to evaluate the fatigue performance at the U-rib to deck welded joint in steel box girder. Twenty specimens were tested corresponding to different penetration rates (80 and 100%) under fatigue bending load, and the fatigue strength was investigated based on hot spot stress (HSS) method. The detailed stress distribution at U-rib to deck welded joint was analyzed by the finite element method, as well as the stress intensity factor of weld root. The test results show that the specimens with fully penetration rate have longer crack propagation life due to the welding geometry, resulting in higher fatigue failure strength. The classification of FAT-90 is reasonable for evaluating fatigue strength by HSS method. The penetration rate has effect on crack propagation angle near the surface, and the 1-mm stress below weld toe and root approves to be more suitable for fatigue stress assessment, because of its high sensitivity to weld geometry than HSS.

Estimation of hotspot stress on Butt joints undergo residual stress effect (맞대기 용접부 Hot spot Stress 계측에 미치는 잔류응력의 영향)

  • 한익승;한명수;전유철
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.215-216
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    • 2004
  • 최근 해양구조물의 수직 칼럼부 용접 공법은 FCAW에 의한 다층 용접으로, 작업 시수와 작업자의 피로 가중 등, 생산 효율면에서 단점이 많았다. 이를 개선하기 위해 최초로 EGW에 의한 단층 용접을 적용하고자 EGW 적용시의 용접강도 및 피로 안전성을 평가하기 위한, 피로 시험을 수행하였다. (중략)

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Fatigue Strength Assessment of A Longitudinal Hatch Coaming in a 3800 TEU Containership by ABS Dynamic Approach

  • Cui, Weicheng;Yang, Chunwen;Hu, Jiajun
    • Journal of Ship and Ocean Technology
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    • v.3 no.4
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    • pp.35-51
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    • 1999
  • Fatigue strength assessment procedures have been implemented in the ship design rules by many classification societies. However, a large variation tin the details of the different approaches exists in practically all aspects influding load history assessment, stress evaluation and fatigue strength assessment. In order to assess the influences of thesd variations on the prediction of fatigue lives. a comparative study is organized by the ISSC Committee III.2 Fatigue and Fracture. A pad detail on the top of longitudinal hatch coaming of a panamax container vessel is selected for fatigue calculation. The work described in this paper is one set of results of this comparative study in which the ABS dynamics approach is applied. Through this analysis the following conclusions can be drawn. (1) With the original ABS approach, the fatigue life of this pad detail is very low, only 2.398 years. (2) The treatment of the stillwater bending moment in the ABS approach might be a source of conservatism. If the influence of stillwater bending moment is ignored, then the fatigue life for this pad detail is 7.036 years. (3) The difference between the nominal stress approach and the hot spot stress approach for this pad detail is about 26%.

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A Study of Assessment for Fatigue Strength of EH Steels at Fillet Welded Joints using 1mm Stress Method (1mm 응력 기법을 적용한 EH 강재 필릿 용접 이음부 피로 강도 평가)

  • Xin, Wen-Jie;Oh, Dong-Jin;Kim, Young-Nam;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.1
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    • pp.26-33
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    • 2014
  • In this study, Non-load-carrying EH Grade steels in fillet welded joints were evaluated with both the hot spot stress method and the 1mm stress method. The thickness effect criterion for fatigue strength evaluation of welded of welded steel structures recommendations of the IIW was used to evaluate the fatigue strength of EH40 and EH36 and Both EH40 and EH36 have been compared with FAT 125 curve recommended in the IIW. Furthermore, fatigue strength of the welded tow and the ground conditions for Non-load-carrying EH36 based on the 1mm stress method has been discussed.

A Study on Design of Fillet Weld Size for Stiffener in the Hull Bottom of Crude Oil Tanker (Crude Oil Tanker 선저부 보강재 필렛 용접부 각장 설계에 관한 연구)

  • Kang, Bong-Gook;Shin, Sang-Beom;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.79-86
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    • 2014
  • The purpose of this study is to determine the proper fillet weld size for the stiffeners on hull bottom plate of crude oil tanker. To achieve it, the effective notch stress and hot spot stress of the fillet weld with leg length specified in the rule were evaluated by using comprehensive FE analyses. Based on the results, the fatigue damages at each location of weld were calculated. Meanwhile the transitional behavior of initial welding distortion in the hull bottom plate under the design conditions was investigated by using a non-linear FEA. Welding distortion and residual stress introduced during fabrication process were considered as initial imperfections. According to FE analysis results, if the fillet leg length satisfies the design criteria of the classification society, the concern on the root failure at the fillet welds in the bottom hull plate during the design life can be negligible. In addition, considering the transitional behavior of the distortion during the service life, the fillet leg length should be minimized.

Fatigue Strength of CRHS Joints Subjected to Out-of-plane Bending

  • Bian, Li-Chun;Jeon, Yang-Bae;Yoon, Ho-Cheol;Lim, Jae-Kyoo
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.178-181
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    • 2002
  • This is a partial report of the investigation of fatigue behaviour of hollow section T-joints with circular brace members and rectangular chord members (CRHS). Hot spot stresses and the stress concentration factors (SCFs) were determined experimentally. Fatigue testing was carried out under constant amplitude loading in air. The experimental SCF values for CRHS joints were found to be below those of circular-to-circular (CCHS) and rectangular-to-rectangular (RRHS) hollow section joints. The fatigue strength referred to experimental hot spot stress was in reasonably good agreement with current fatigue design codes for tubular joints.

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Fatigue Fracture Behaviour of Hollow Section Joints

  • Lichun Bian;Lim, Jae-Kyoo
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.281-284
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    • 2001
  • Fatigue behaviour of eight different hollow section T-joints was investigated experimentally using scaled steel models. The joints had circular brace members and rectangular chords (CRHS). Hot spot stresses and the stress concentration factors (SCFs) were determined experimentally. Fatigue testing was carried out under constant amplitude loading in air. The experimental SCF values for CRHS joints were found to be between those of circular-to-circular (CCHS) and rectangular-to-rectangular (RRHS) hollow section joints. The fatigue strength referred to experimental hot spot stress was in reasonably good agreement with current fatigue design codes for tubular joints.

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A Study on the Fatigue Strength Improvement using Weld Toe Burr Grinding (용접토우부의 그라인딩에 의한 피로강도 증대효과에 대한 연구)

  • Kang, Sung-Won;Kim, Myung-Hyun;Choi, Jae-Young;Kim, Wha-Soo;Paik, Young-Min
    • Journal of Welding and Joining
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    • v.24 no.2
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    • pp.42-47
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    • 2006
  • While it is known that the weld toe grinding method may give 3.4 times of fatigue strength improvement, this improvement may significantly vary according to weld bead shapes and loading modes. Although tremendous interest have been given in improving fatigue strength improvement for ship structures, quantitative results are yet in need. In this context, a series of fatigue tests is carried out for a type of test specimen that are typically found in ship structures. Weld burr grinding is carried out using a electric grinder in order to remove surface defects and improve the weld bead profile. The test results are compared with the same type of test specimen without applying the fatigue improvement technique in order to obtain a quantitative measure of the fatigue strength improvement. On the other hand, both hot spot stress and structural stress methods are employed to compare the effectiveness of the two methods in evaluating the fatigue strength improvement of welded structures.