• Title/Summary/Keyword: honeycomb sandwich composite

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Antenna Integration with Composite Sandwich Structure using Transmission/Reflection Methods of Incident Wave (신호의 투과/반사법을 이용한 복합재료 샌드위치 구조 속으로의 안테나 삽입)

  • You, C.S.;Hwang, W.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.55-58
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    • 2005
  • The present study aims to design electrically and structurally effective antenna structures in order that the structural surface itself could become the antenna. The basic design concept is composite sandwich structure in which microstrip antenna is embedded and this is termed composite smart structure (CSS). The most important outstanding problem is that composite materials of structural function cannot be used without reducing antenna efficiency. Unfortunately, such materials have high electrical loss. This is a significant design problem that needs to be solved in practical applications. Therefore, the effects of composites facesheet on antenna performances are investigated in the first stage and changes in the gain of microstrip antenna due to composites facesheet have been determined. ‘Open condition’ is defined when gain is maximized and is a significant new concept for the design of high-gain antennas considering bandwidth in practical application. The open condition can be made with the outer facesheet by controlling its position. In the design of CSS, glass/epoxy composites and Nomex honeycomb were used with exploiting open condition. Experiments, confirm that the gain is improved and the bandwidth is also as wide as specified in our requirements. With the open condition, wideband antenna can be integrated with mechanical structures without reducing any electrical performances, as confirmed experimentally here.

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Design of Composite Multilayer Surface Antenna Structure and Its Bending Fatigue Characteristics

  • Moon, Tae-Chul;Hwang, Woon-Bong
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.215-224
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    • 2008
  • The present study aims to design a multilayer microstrip antenna with composite sandwich construction and investigate fatigue behavior of this multilayer SAS (surface antenna structure) that was asymmetric sandwich structure for the next generation of structural surface technology. This term, SAS, indicates that the structural surface becomes an antenna. Constituent materials were selected considering electrical properties, dielectric constant and tangent loss as well as mechanical properties. For the antenna performance, antenna elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.2 GHz. From electrical measurements, it was shown that antenna performances were in good agreement with design requirements. In cyclic 4-point bending, flexure behavior was investigated by static and fatigue test. Fatigue life curve of the SAS was obtained. The experimental results of bending fatigue were compared with single load level fatigue life prediction equations and in good agreement. The SAS concept is can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers.

A Study on 4 Point Bending Strength of Carbon/epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Open Hole Damage (카본/에폭시 면재 및 허니컴 코어 샌드위치 복합재 구조의 구멍 손상에 의한 4점 굽힘 강도 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.27 no.2
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    • pp.77-81
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    • 2014
  • In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

Detecting the Honeycomb Sandwich Composite Material's Moisture Impregnating Defects by Using Infrared Thermography Technique

  • Kwon, Koo-Ahn;Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Choi, Won-Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.2
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    • pp.99-105
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    • 2017
  • Many composite materials are used in the aerospace industry because of their excellent mechanical properties. However, the nature of aviation exposes these materials to high temperature and high moisture conditions depending on climate, location, and altitude. Therefore, the molecular arrangement chemical properties, and mechanical properties of composite materials can be changed under these conditions. As a result, surface disruptions and cracks can be created. Consequently, moisture-impregnating defects can be induced due to the crack and delamination of composite materials as they are repeatedly exposed to moisture absorption moisture release, fatigue environment, temperature changes, and fluid pressure changes. This study evaluates the possibility of detecting the moisture-impregnating defects of CFRP and GFRP honeycomb structure sandwich composite materials, which are the composite materials in the aircraft structure, by using an active infrared thermography technology among non-destructive testing methods. In all experiments, it was possible to distinguish the area and a number of CFRP composite materials more clearly than those of GFRP composite material. The highest detection rate was observed in the heating duration of 50 mHz and the low detection rate was at the heating duration of over 500 mHz. The reflection method showed a higher detection rate than the transmission method.

A Study on the Structural Strength Analysis according to the Core Shapes of Aluminum Sandwich Panels (알루미늄 샌드위치패널의 심재 형상에 따른 구조강도해석)

  • 배동명;손정대
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.277-284
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    • 2001
  • Recently, with development of mechanics of materials, as pursuing the high speed of the ships, a demanding of composite construction which satisfies high strength and low weight at the same time is iner casing. A sandwich element is a type of composite construction, which is composed of thin, strong, stiff and relatively high density faces and a think, light, and weaker core material. As 2nd moment is increased by faces is separated from the neutral axis farther, a sandwich element is most effective light structural form. In this paper, the make a comparative study Aluminum Honeycomb Sandwich Panel(AHSP) and Aluminum Pyramid Sandwich Panel(APSP).

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Impact Damage of Honeycomb Sandwich Antenna Structures (통신 안테나용 허니콤 샌드위치 구조물의 충격 손상에 관한 연구)

  • 조성재;김차겸;박현철;황운봉
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.74-77
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    • 2001
  • The impact response and damage of CLAS panel was investigated experimentally. The facesheet material used was RO4003 woven-glass hydrocarbon/ceramic and the core material was Nomex honeycomb with a cell size of 3.2mm and a density of 96 kg/$\textrm{m}^{3}$. The shield plane used was RO4003 and 2024-T3 aluminum. Static indentation and impact test was conducted to characterize the type and extent of the damage observed in two CLAS panels, and the performance of antenna used in a wireless LAN system. Correlation of peak contact force, residual indentation and the delamination area shows impact damage of the panel with an aluminum shield plane is larger than that of the panel with RO4003 shield plane, although tile former is more penetration resistant. The damage was observed by naked eye, ultrasonic inspection and cross sectioning. The shape and size of delamination was estimated by ultrasonic inspection, and the area of delamination linearly increases as impact energy increases. The performance of impact damaged antenna was estimated by measuring return loss and radiation pattern.

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Design and Fabrication of Composite Smart Structures for Communication (복합재료를 이용한 통신용 지능구조물 설계 및 제작)

  • You, C.S.;Hwang, W.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.346-349
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    • 2005
  • The present study aims to design electrically and structurally effective antenna structures in order that the structural surface itself could become the antenna. The basic design concept is composite sandwich structure in which microstrip antenna is embedded and this is termed composite smart structure (CSS). The most important outstanding problem is that composite materials of structural function cannot be used without reducing antenna efficiency. Unfortunately, such materials have high electrical loss. This is a significant design problem that needs to be solved in practical applications. Therefore, the effect of composites facesheet on antenna performances is studied in the first stage. Changes in the gain of microstrip antenna due to composites facesheet have been determined. 'Open condition' is defined when gain is maximized and is a significant new concept in the design of high-gain antennas considering bandwidth in practical application. The open condition can be made with any thickness of outer facesheet by controlling its position. In the design of CSS, glass/epoxy composites and Nomex honeycomb were used with exploiting open condition. Experiments, confirm that the gain is improved (over 11 dBi) and the bandwidth is also as wide as specified in our requirements (over 10% at 12.2 GHz). With the open condition, wideband antenna can be integrated with mechanical structures without reducing any electrical performances, as confirmed experimentally here.

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Analysis of Sound Insulation Performance of Honeycomb Composite Panels for Cruise Ships (크루즈선박용 허니컴 패널의 차음 성능 해석)

  • Kwon, Hyun-Wung;Hong, Suk-Yoon;Roh, Jae-Ouk;Song, Jee-Hun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.2
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    • pp.234-240
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    • 2014
  • In this paper, the interface matrix of honeycomb composite panel has been derived by the governing equation of a honeycomb sandwich panel. The interface matrix of honeycomb panel is added to the previously developed transfer matrix method, thus analysis of the multi-layered insulation composite panel with honeycomb is accomplished. Furthermore, predictions of sound transmission loss(STL) for the ship's insulation panel with honeycomb and mineral wool are presented. The insulation performance of the honeycomb used for skin of the ship's insulation panel is better than that of 0.35 mm steel panel by 2dB, approximately. Although honeycomb panel has inefficient insulation performance beside steel panel, honeycomb panel achieve improvements in the performance of weight reduction. The surface density of the panel with honeycomb is rather than with steel by $5.2kg/m^2$. It is decrease in weight by 31.7 %.

Low-velocity Impact Behavior of Aluminum Honeycomb Sandwich Panel (알루미늄 하니컴 샌드위치 판넬의 저속충격거동)

  • 이현석;배성인;함경춘;한경섭;송정일
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.78-82
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    • 2001
  • Impact behaviors of Aluminum Honeycombs Sandwich Panel(AHSP) by drop weight test were investigated. Two types of specimens with 1/2" and 1/4" cell size were tested by two impactors which are weight of $5.25\textrm{kg}_{\textrm{f}}$ and $11.9\textrm{kg}_{\textrm{f}}$. Parametric studies were achieved including the impactor weight and impact sites which consist face, long-edge, short-edge, and point of the specimen. Face one of impact sites was the strongest and short-edge one of impact sites was the weakest. The damaged area of AHSP was enlarged with the increase of impactor weight that is equal to impact energy. After 3 point bending test, fracture modes of AHSP were analyzed with AE counts. Lower facesheet was fractured in the long-edge direction and then separated between facesheet and core. In the short-edge direction after core wrinkled, lower facesheet tear occurred. Impact behavior by FE analysis were increased localized damage in fast velocity because the faster velocity of the impact was, the smaller the stress of core was. Consequently, impactor weight had an effect on widely damaged area, while the impact velocity was caused on the localized damaged area.aged area.

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Optimal design of a lightweight composite sandwich plate used for airplane containers

  • Al-Fatlawi, Alaa;Jarmai, Karoly;Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.78 no.5
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    • pp.611-622
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    • 2021
  • Composite material-due to low density-causes weight savings, which results in lower fuel consumption of transport vehicles. The aim of the research was to change the existing base-plate of the aluminum airplane container with the composite sandwich plate in order to reduce the weight of the containers of cargo aircrafts. The newly constructed sandwich plate consists of aluminum honeycomb core and composite face-sheets. The face-sheets consist of glass or carbon or hybrid fiber layers. The orientations of the fibers in the face-sheets were 0°, 90° and ±45°. Multi-objective optimization method was elaborated for the newly constructed sandwich plates. Based on the design aim, the importance of the objective functions (weight and cost of sandwich plates) was the same (50%). During the optimization nine design constraints were considered: stiffness, deflection, facing stress, core shear stress, skin stress, plate buckling, shear crimping, skin wrinkling, intracell buckling. The design variables were core thickness and number of layers of the face-sheets. During the optimization both the Weighted Normalized Method of the Excel Solver and the Genetic Algorithm Solver of Matlab software were applied. The mechanical properties of composite face-sheets were calculated by Laminator software according to the Classical Lamination Plate Theory and Tsai-Hill failure criteria. The main added-value of the study is that the multi-objective optimization method was elaborated for the newly constructed sandwich structures. It was confirmed that the optimal new composite sandwich construction-due to weight savings and lower fuel consumption of cargo aircrafts - is more advantageous than conventional all-aluminum container.