• Title/Summary/Keyword: hole drilling

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A Study of Residual Stress Measurement in the Weld of Nuclear Materials (원전재료 모재 및 용접부 잔류응력측정 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Lee, Seong-Ho;Park, Jae-Hak
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.1
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    • pp.9-16
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    • 2011
  • Primary water stress corrosion cracking (PWSCC) has been found in the weld region of the nuclear power plant. Welding can produce tensile residual stress. Tensile residual stress contributes to the initiation and growth of PWSCC. It is important to estimate weld residual stress accurately to predict or prevent the initiation and growth of PWSCC. This paper shows the results of finite element analysis and measurement experiment for weld residual stress. For the study, four kinds of specimen were fabricated with the materials used in the nuclear power plant. Residual stresses were measured by four kinds of methods of hole drilling, x-ray diffraction, instrumented indentation and sectioning. Through the study, numerical analysis and measurement results were compared and the characteristics of each measurement technique were observed.

Effect of Quenchant Temperature on the Surface Residual Stress in Gas Carburized AISI 8620 Steel (가스침탄 처리한 AISI 8620 강에서 급냉제가 표면잔류응력에 미치는 영향)

  • Jang, C.G.;Hahn, J.H.;Hwang, N.M.;Kim, J.J.;Lim, B.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.2 no.2
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    • pp.27-32
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    • 1989
  • The effect of quenchant temperature on the surface residual stress was studied for AISI 8620 steel. Specimens were carburized at $900^{\circ}C$ in all case type furnace using a gas-base atmosphere of methanol cracked and liquefied petroleum gas, and then subjected to single reheat quenchant in oil or salt bath in the temperature range of $60^{\circ}C$ to $300^{\circ}C$. After carburizing and reheat Quenching, residual stress was measured by the hole drilling method. Experimental results showed that the surface residual stress was increased as the quenchant temperature was raised. This is in contrast to the fact that the formation of phase of low transformation strain such as bainite results in lower surface compressive stress. The greater compressive stress observed in specimens Quenched at higher temperature may be attributed to the shifting of the transformation start point farther from the surface, as was reported in other carburizing steels.

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An Experimental Study on the Pozzolan Reaction of discarded Bentonite by the Cooling Method after Heat Treatment (소성가공한 폐 벤토나이트 분말의 냉각방법에 따른 포졸란 반응성에 관한 실험적 연구)

  • Kim, Hyo-Yeul;Kang, Byeung-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.3
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    • pp.139-146
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    • 2002
  • As the bentonite is main material to prevent from collapse of drilling hole at underground excavation works, it is increased using quantity on construction industry day by day. But, the discarded bentonite that is over using at underground excavation works is caused various environmental trouble as soil and water pollution est. This study aims to propose a foundamental report for pozzolan reaction of discarded Bentonite powder by heat-treatment and cooling as concrete mineral admixture. To find out pozzolan reaction ability of discarded Bentonite powder by indirect cooling & cooling using of water after heat-treatment, the experiments are excuted Phenolphtalein test, setting test, pH test and the analysis by X-ray diffractor. As a result of this study, discarded Bentonite powder can be utilized as concrete mineral admixture by heat-treatment and especially, pozzolan reaction ability of discarded Bentonite powder is superior to the situation of 50$0^{\circ}C$~$700^{\circ}C$, 60min.

An Experimental Study on the Strength-Development Properties of Mortar with Discarded Bentonite Powder (폐 벤토나이트 분말을 흔입한 모르터의 강도 발현 특성에 관한 실험적 연구)

  • 정민수;김효열;안재철;강병희
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.23.2-29
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    • 2003
  • As the bentonite is main material to prevent from collapse of drilling hole at underground excavation works, the quantity of bentonite is increasingly used on construction industry day by day. But, the discarded bentonite that is excessively used at underground excavation works causes various environmental trouble such as soil and water pollution etc. Therefore, this study aims to propose a foundamental report about pozzolan reaction of discarded Bentonite powder by heat-treatment and cooling as concrete mineral admixture. To find out the strength-development properties of mortar with discarded Bentonite powder by indirect cooling & cooling using of water after heat-treatment, the experiments such as flow test, and compressive strength test on curing age of mortar are excuted. As a result of this study, discarded Bentonite powder can be utilized as concrete mineral admixture by heat-treatment and especially, the strength-development properties of mortar mixing with discarded Bentonite powder is superior to the situation of $600^{\circ}C$.60min-cooling using of water.

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A Study on Machining Effects on Residual Stress at Dissimilar Metal Weld Region (기계가공이 이종용접부의 잔류응력에 미치는 영향에 관한 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Geun;Lee, Seong-Ho;Park, Chi-Yong;Lee, Seung-Geon;Park, Jai-Hak
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.56-63
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    • 2011
  • his paper aimed to understand the residual stress in the dissimilar metal welds of nuclear power plant. Two kinds of residual stress were considered, which caused by welding and machining. Residual stress due to mechanical machining was measured by hole-drilling technique and x-ray diffraction method for the SA508 and F316L. Weld residual stress at dissimilar metal weld between SA508 and F316L was evaluated by FEA. Residual stress profiles were obtained for the inside surface and through thickness of welds. Machining effect was also analyzed by FEA. According to the residual stress measurement, it was observed that mechanical machining can generate tensile stress on the surface of the test material. However, FEA results showed that mechanical machining did not increase the tensile stress on the surface of weld region. Further study with more elaborate measurement and numerical analysis is required to identify the effect of machining on residual stress in the dissimilar metal weld region.

A Study of the Effectiveness of Hollow Ratio on Cutting Force of Diamond Core Drill (다이아몬드 코어드릴의 중공비가 절삭력에 미치는 영향)

  • Kim, Kwang-Min;Choi, Seong-Dae;Hong, Young-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.135-141
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    • 2011
  • In this study, the variation of the cutting forces generated in the machining process were evaluated experimentally. A material of $Al_{2}O_{3}$ ceramic and a tool of the dynamometer were used for the measurements of the cutting forces. With the constant rates of the feed and the tool rotation, the cutting forces were measured along three axial directions(X, Y, Z axis) for the various values of the hollow ratio. It was found that the cutting force be increasing linearly along the direction of Z axis, but along X, Y axis be not varied. Also from the viewpoint of the precesses of the hole drilling, the cutting force was found to be increasing sharply at the beginning process, but from the eighth process be increasing smoothly. As conclusions, the cutting force generated by machining for the material of $Al_{2}O_{3}$ ceramic are influenced more significantly by the feed rate and the hollow ratio than by the tool rotational speed.

Comparison of Ablation Characteristics of Carbon Nanotube reinforced Hybrid Al2O3 by using Ultrashort Pulse Laser (순수 알루미나와 탄소나노튜브 강화 알루미나 복합체의 극초단 펄스레이저 가공특성 비교)

  • Lee, Jun-Young;Yoon, Ji-Wook;Kang, Myung-Chang;Cho, Sung-Hak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.23-29
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    • 2013
  • In this paper, pure $I_{ph}$ and hybrid carbon nanotube reinforced $I_{ph}$ were sintered using the SPS(spark plasma sintering) method for high densification. A nanosecond laser (${\lambda}=1063nm$, ${\tau}P=10ns$) and a femtosecond laser (${\lambda}=1027nm$, ${\tau}P=380fs$) were installed on an optical system for the micromachining test. The ablation characteristics of the pure $I_{ph}$ and CNT/$I_{ph}$ composites, such as thermal effect and ablation depth, were investigated using FE-SEM and a confocal microscope device. Laser machining results for the two mating materials showed improved performances: CNT/$I_{ph}$ composites showed good surface morphology of hole drilling without a melting zone due to the composites' high thermal properties; also, the ablated depth of CNT/$I_{ph}$ was higher than that of pure $I_{ph}$.

A Study on the Welding Deformations and Residual Stresses for Circumferential Welded Cylinders (원통의 용접변형 및 잔류응력에 대한 연구)

  • K.Y. Yoo;D.S. Um
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.4
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    • pp.55-64
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    • 1998
  • Using blind hole drilling method the residual stresses and welding deflections are measured for the cylindrical shell with various heat inputs and cylinder diameters. As a result, it is verified that the axial and hoop residual stresses which are generated near the weld part of cylinders are increased, as the heat inputs and cylinder diameters are increased. And experimental results show good agreements with those of precedent researchers. In this paper, it is validated that dominant parameters, heat input Q and the dimension of cylinder h/D have some effects on the magnitude and distribution of axial and hoop residual stresses and welding deflections. The empirical equations of residual stresses and welding deflections are made by using multiple linear regression with experimental results.

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A Case Study on Earthquake Resistant Reinforcement Method for the Corner of Existing Underground R.C Box Structures using Pre-flexed Member System (프리플렉스 부재를 이용한 기존 철근콘크리트 지중박스구조물 우각부에 대한 내진보강공법 사례연구)

  • Chung, Jee-Seung;Kim, Jin-Gu;Lee, Jin-Hyuk
    • Journal of the Korean Society of Safety
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    • v.31 no.3
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    • pp.68-74
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    • 2016
  • This paper presents a new strengthening method of underground box structures against seismic loads for anti-seismic capacity improvement. A threaded steel member with pressure devices(so called 'Pre-flexed member system') is used to improve seismic capacity of the RC box structure. The pre-flexed member system is fixed the corner of opening after chemical anchor was installed by drilling hole on the box structure. The structural performance was evaluated analytically. Two bracing types of strengthening methods were used; conventional bracing method and I-bracing pressure system. For the performance evaluation, seismic analyses were performed on moment and shear resisting structures with and without strength member system. Numerical results confirmed that the proposed pre-flexed member system can enhance the seismic capacity of the underground RC box structures.

Analysis and Experiment of Ultrasonic Vibration Mechanism using PZT Actuator for Precision Laser Machining (압전구동기를 이용한 정밀 가공용 초음파 진동장치 해석 및 실험)

  • Kim, Woo-Jin;Jeon, Yong-Ho;Cho, Sung-Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1347-1352
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    • 2011
  • Recently, as the aged population grows around the world, many medical instruments, devices, and their fabrication processes are developing. Among the devices, a drug delivery stent is a good example for precision machining. Conventional drug delivery stent has problem of the remaining polymer because the drug is coated on the surface with it. If the drug is impregnated into the micro hole array on the stent surface, the polymer can be perfectly eliminated. Micro sized holes are generally fabricated by laser machining however, the fabricated holes do not have an enough aspect ratio to contain the drug or a good surface finish to deliver the stend to blood vessel tissue. To overcome these problems, we propose a vibration-assisted machining mechanism with PZT (Piezoelectric Transducers) for abrication of micro sized holes better. The results indicated that the burr size can be significantly decreased with vibration assisted in nanosecond pulse laser drilling test.