• 제목/요약/키워드: high-frequency induction heating

검색결과 244건 처리시간 0.027초

유도가열 증기발생장치의 온도제어 (A Study on the Temperature Control of Vapor System Using Induction Heating)

  • 신대철;유재훈
    • 조명전기설비학회논문지
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    • 제24권1호
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    • pp.117-123
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    • 2010
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수적층 규칙충진체에 의한 열 교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 본 전자유도 유체가열기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파 교류를 발생시킬 수 있다. 공진형 고주파 인버터를 사용함으로 고성능, 고효율의 시스템화가 가능하다. 본 논문에서는 주파수 범위가 20[kHz]에서 44[kHz]인 고주파 공진형 인버터을 이용하여 증기를 발생시키는 유도가열시스템에 대해 제안한 온도제어에 대하여 기술하고자 한다.

Induction Heating PWM High Frequency Inverter using New Active Auxiliary Resonant Snubber

  • Mun, Sang-Pil;Kim, Chil-Ryong;Lee, Jong-Kurl;Kim, Hong-Sin;Jung, Sang-Hwa;Kwon, Soon-Kurl
    • 조명전기설비학회논문지
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    • 제22권3호
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    • pp.40-51
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    • 2008
  • This research presents a new active auxiliary resonant snubber with for induction heating PWM high frequency inverter solving the problem of induction heating PWM high frequency inverter circuit which is using widely in the practical application of an induction heating apparatus, the soft switching operation and power control are impossible when the lowest power supply in the active auxiliary resonant snubber with for induction heating PWM high frequency inverter. The inverter circuit which is attempted by the on-off operation of a switch has the effect of reducing the power loss due to soft switching and high frequency switching. This confirms that power regulation is possible on a continuous basis from 0.25[kW] to 2.84[kW] where the duty factor(D) changes from 0.08 to 0.3 under zero current switching which operates by an asymmetrical pulse width modulating control. The power conversion efficiency is 95[%]. Due to these results, the active auxiliary resonant snubber for an induction heating PWM high frequency inverter is considered effective as a source of induction heating.

평판 유도발열체의 거리·주파수 가변특성에 관한 연구 (A study on the Distance and Frequency Variable Characteristics of Flat Plate Induction Heating Element)

  • 우형균;신대철
    • 조명전기설비학회논문지
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    • 제27권6호
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    • pp.68-74
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    • 2013
  • Induction-heated system is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. This technique is used high frequency inverter. By using high frequency inverter high frequency in the range of kHz can be made with conventional alternative current. In this contribution IGBT module is used for high frequency inverter. In this paper are discussed analysis of characteristics according to the each frequency and produced Flat plate induction heating system using 1.5kW-class half-bridge resonant inverter. In addition, operating characteristics of the system to changes in the distance between the coil and the heater, applications of system are also discussed.

고주파유도가열에 의한 고강도 센터필라 개발 (Development of High Strength Center-pillar by High Frequency Induction Heating)

  • 손진혁;염영진;김원혁;황정복;김선웅;유승조;이현우
    • 대한기계학회논문집A
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    • 제32권6호
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    • pp.533-539
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    • 2008
  • An high frequency induction hardening technology of vehicle body press-formed of thin sheet steel has been developed to increase the strength of vehicle body parts locally by high frequency induction heating, thereby eliminating the need for reinforcements. And this technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement of a passenger car. The side impact behavior has been investigated when induction hardening technology is applied to the conventional low-carbon steel and weight reduction of an automotive body is expected. In this paper, basic experiments were performed for the hat-shaped specimen under high frequency induction heating process. Martensitic transformation was found in the heating zone through microscopic observation which showed higher hardness. In addition, the hardness and strength of the center-pillar specimen made of boron steel increased remarkably by high frequency induction heating.

Novel Electromagnetic Induction Eddy Current DPH based Continuous Pipeline Fluid Heating using Soft Switching PWM High Frequency Inverter

  • Nam, Jing-Rak
    • Journal of information and communication convergence engineering
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    • 제6권3호
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    • pp.305-309
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    • 2008
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction eddy current based fluid heating appliance using voltage-fed quasi resonant zero voltage soft switching PWM high-frequency inverter using IGBTs, which can operate at a constant frequency variable power regulation scheme. The promising simple high efficient low noise inverter type electromagnetic induction eddy current based pipeline fluid heating appliance is proposed for saturated steam generator, superheated steam generator, hot water and hot air producer, metal catalyst heating for exhaust gas cleaning in engine. Under these technological backgrounds, a novel electromagnetic induction eddy current Dual Packs Heater(DPH) based pipeline fluid heating incorporates thin metal layer type package for continuous fluid heating appliances applying two types of voltage-fed quasi load resonant ZVS-PWM high frequency inverter. The unique features of a novel electromagnetic induction eddy current DPH based continuous pipeline fluid heating appliance is illustrated on the basis of simulation and discussed for the steady state operating characteristics and experimental results.

고주파 유도가열을 적용한 사출성형품의 웰드라인 개선 (Improvement of Weldlines of an Injection Molded Part with the Aid of High-Frequency Induction Heating)

  • 서영수;손동휘;박근
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.437-440
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    • 2009
  • High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner. Thanks to its capability of rapid heating and cooling of mold surface, it has been recently applied to the injection molding. The present study applies the high-frequency induction heating for elimination of weldlines in an injection-molded plastic part. To eliminate weldlines, the mold temperature of the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. Through experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface around the elliptic coil, while the temperature of the mold plate is lower than $60^{\circ}C$. An injection molding experiment is then performed with the aid of induction heating, and the effect of induction heating conditions on the surface appearance of the weldline is investigated.

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유도가열기용 직.병렬 공진 고주파 인버터의 설계 (Design of High Frequency Inverter with Series-parallel Load-Resonant for Induction Heating application)

  • 홍순일;손의식
    • 조명전기설비학회논문지
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    • 제14권6호
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    • pp.12-17
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    • 2000
  • IN induction heating system the high frequency operation allows a rapid response to current fluctuation in the inverter and result in improved welding quality. To work induction heating of nonferrous metals, a welding power supply is need high working frequency and high power. This paper is shown design technique for increasing working frequency in induction heating for welding coppers. A series-parallel resonate inverter consists of H-type bridges, each of whose arms is composed of a combination of two parallel IGBTs. Inverter operating with the fixed frequency is controlled by pulse width modulation (PWM). As switching adapted the Zero-Voltage Switching technique to reduce switching losses the system is high efficiency. The propose inverter has feature which is high efficiency for very wide load variations with a narrow range of duty cycle ratio control and load short circuit capability. Detailed experimental results obtained from a 48[V] output, 500[W] experimental inverter are presented to verify the concept.

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5[kW]급 풀-브릿지 고주파 공진형 인버터를 이용한 고효율 유도가열 히터 개발 (Development a High-Efficiency Induction Heating Heater using a 5[kW] Class Full-Bridge High Frequency Resonant Inverter)

  • 권혁민;신대철
    • 전력전자학회논문지
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    • 제10권5호
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    • pp.481-487
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    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파 교류를 발생시킬 수 있다. 본 논문에서는 절연체 용기 내에 특수 스텐레스 발열체부하를 수납하여 용기 외부의 고주파 공진형 인버터 접속의 워킹코일로부터 비접촉 상태로 전자유도 와전류를 구조체에 흘림으로서 발열하게 되는 새로운 유체가열방식을 제안한다. 그리고 5[kW]급 풀-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 고효율 스팀 발생장치의 개발과 시스템의 응용에 대해 논하였다.

국부가열용 고주파 유도가열 특성에 관한 연구 (A Study on Characteristic of High Frequency Induction Heating for Local Heating)

  • 진형국;이동주;신상범
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.60-60
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    • 2010
  • Since the curved hull plate was made by a series of manufacturing process including cold bending, manual local heating and correction work, the accuracy of curved plate strongly depends on the proficiency of worker. So the demands on the automatic local heating system for curved hull plate have continuously increased and the various researches relevant to it have been performed. Generally, the heat sources used for local heating were flame and induction heat. In terms of initial cost, flame heating is in a better favorable position than induction heating. However, from the viewpoint of the control of heat, induction heating has more advantage. So the various researches related to apply the induction heating to the automatic forming system has been performed. The purpose of this study is to establish the proper capacity of high frequency induction heating system for forming the curved hull plate. In order to do it, the proper coil shape for local heating was designed and the efficiency of induction heating system was determined by comparing of temperature results obtained by FEA and experiment. With the results, the extensive FEA was performed to identify the effect of heated plate dimension, cooling method and the capacity of induction heating system on the amount of heat loss introduced by induction heating. Based on the results, the proper capacity of high frequency induction heating system was proposed.

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고주파 공진형 인버터를 이용한 유도가열형 2단 히터 (Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter)

  • 신대철;권혁민
    • 조명전기설비학회논문지
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    • 제19권7호
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    • pp.81-86
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    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT 대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.