• Title/Summary/Keyword: high tensile steel

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Evaluation of Axial Residual Stress in Multi-Pass Drawn High Carbon Steel Wire Considering Effective Stress-Strain Curve at High Strain (고변형률 영역의 유효응력-변형률 곡선을 고려한 고탄소강 다단 신선 와이어 축방향 잔류응력 평가)

  • Lee, Sang-Kon;Kim, Dae-Woon;Kim, Byung-Min;Jung, Jin-Young;Ban, Duk-Young;Lee, Seon-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.70-75
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    • 2010
  • The aim of this study is to evaluate the axial residual stress in multi-pass drawn high carbon steel wire by using FE analysis and XRD. When FE analysis is applied to evaluate the residual stress in drawn wire of multi-pass drawing process, obtaining the reliable effective stress-strain curve at high strain is very important. In this study, a model, which can express the reliable effective stress-strain curve at high strain, is introduced based on the Bridgman correction and tensile test for multi-pass drawn high carbon steel wires. By using the introduced model, FE analysis was carried out to evaluate the axial residual stress in the drawn wires. Finally, the effectiveness of the FE analysis with the introduced stress-strain relation was verified by the measurement of residual stress in the drawn wires through XRD. As a result, the evaluated residual stress of FE analysis shows good agreement with the measured residual stress.

The effect of Heat input and PWHT on the microstructure and mechanical properties of HSB600 steel weldments (HSB600강 GMA 용접부에서 입열량과 용접후 열처리가 미세조직과 기계적 특성에 미치는 영향)

  • Koh, Jin-Hyun;Kim, Nam-Hoon;Jang, Bok-Su;Ju, Dong-Hwi;Lim, Young-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5405-5411
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    • 2011
  • The effects of heat input (1.5~3.6 kJ/mm) and post weld heat treatment (PWHT, $600^{\circ}C$, 40hr.) on the TMCP HSB600 steel weldments made by GMAW process were investigated. The tensile strengths and hardness of as-welded specimens were decreased as heat input increased, but CVN (Charpy V-Notch) impact energy did not show any differences. The fine-grained acicular ferrite was mainly formed in the low heat input while polygonal and side plate ferrites were dominated in the high heat inputs. Meanwhile, tensile strength and hardness of PWHT weldments were decreased due to the coarsening and globular of microstructure as well as reduction of residual stresses.

$CO_2$ Weldability of Zn Coated Steel Sheet(3) - Effects of Process Condition on the Generation of Weld Defects - (아연도금강판의 $CO_2$ 용접특성(3) - 용접결함의 발생에 미치는 시공조건의 영향 -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.69-76
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    • 2000
  • Formation of the weld defect, such as a blowhole and a pit in lap-jointed fillet arc welds has been a serious problem in arc welding Zn-coated steel sheet. In this study, the relationship among welding conditions, welding materials and defect formation was investigated in order to minimize these defects in the CO₂welds. In addition, the arc stability of the commercial welding wires was evaluated for revealing their effects on defect formation. Main conclusions obtained are as follows: 1) There was no difference between shear tensile strength of the sound welds and that of the welds with blowholes whose diameters are less than 0.5mm. However, the welds with blowholes whose diameters are equal or large than 0.5mm and pits exhibited tensile strength 10∼ 20% and 30∼40% lower than that of the sound welds respectively. 2) The optimum welding condition to effectively prevent or reduce the weld defects formation are as follows: -The welding variables of 220A-23V-100cm/min and 120A-19V-30cm/min were recommended for minimizing the weld defects. -The gap between the two sheets at the lap-joint should be controlled to more than 0.2mm. -Solid wire was less susceptible to the formation of the weld defects than the flux-cored wire. -The low welding current condition produced less weld defects than the high welding current condition. 3) One of the reason why the amount of the defect was reduced at the low welding current was the gas discharging by the active agitation of the molten pool, due to an increasing in the number of the short circuit.

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Fracture Mechanisms of Cold-Rolled Light-Weight Steel Plates Containing Different Carbon Content (탄소함량이 다른 경량철강판의 냉간 압연에 의한 파괴기구)

  • Han, Seung Youb;Shin, Sang Yong;Lee, Sunghak;Kim, Nack J.;Kwak, Jai-Hyun;Chin, Kwang-Geun
    • Korean Journal of Metals and Materials
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    • v.48 no.5
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    • pp.377-386
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    • 2010
  • An investigation was conducted into the effects of $\kappa$-carbides on the cracking phenomenon, which often occurred in cold-rolled light-weight steel plates. Three kinds of steels were fabricated by varying the C content, and their microstructures and tensile properties were investigated. In the two steels that contained a high carbon content, the band structures of ferrites and $\kappa$-carbides that were severely elongated along the rolling direction were well developed, whereas continuous arrays of $\kappa$-carbides were formed in the steel that contained a low carbon content. Detailed microstructural analyses of the deformed region beneath the tensile fracture surface showed that the cracks initiated at arrays of $\kappa$-carbides or $\kappa$-carbides formed interfaces between the band structures, which initiated cleavage fractures in the ferrite bands, while the bands populated with a number of $\kappa$-carbides did not play an important role in propagating the cracks. Thus, the minimization of interfacial $\kappa$-carbides or $\kappa$-carbide arrays by increasing the carbon content was essential for preventing cracking from occurring during cold rolling.

Effect of length and content of steel fibers on the flexural and impact performance of self-compacting cementitious composite panels

  • Denise-Penelope N. Kontoni;Behnaz Jahangiri;Ahmad Dalvand;Mozafar Shokri-Rad
    • Advances in concrete construction
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    • v.15 no.1
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    • pp.23-39
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    • 2023
  • One of the important problems of concrete placing is the concrete compaction, which can affect the strength, durability and apparent quality of the hardened concrete. Therefore, vibrating operations might be accompanied by much noise and the need for training the involved workers, while inappropriate functioning can result in many problems. One of the most important methods to solve these problems is to utilize self-compacting cementitious composites instead of the normal concrete. Due to their benefits of these new materials, such as high tensile, compressive, and flexural strength, have drawn the researchers' attention to this type of cementitious composite more than ever. In this experimental investigation, six mixing designs were selected as a base to acquire the best mechanical properties. Moreover, forty-eight rectangular composite panels with dimensions of 300 mm × 400 mm and two thickness values of 30 mm and 50 mm were cast and tested to compare the flexural and impact energy absorption. Steel fibers with volume fractions of 0%, 0.5% and 1% and with lengths of 25 mm and 50 mm were imposed in order to prepare the required cement composites. In this research, the composite panels with two thicknesses of 30 mm and 50 mm, classified into 12 different groups, were cast and tested under three-point flexural bending and repeated drop weight impact test, respectively. Also, the examination and comparison of flexural energy absorption with impact energy absorption were one of the other aims of this research. The obtained results showed that the addition of fibers of longer length improved the mechanical properties of specimens. On the other hand, the findings of the flexural and impact test on the self-compacting composite panels indicated a stronger influence of the long-length fibers.

Degradation Evaluation of Mechanical Properties for 12Cr Ferrite Heat Resisting Steel by Reversible Permeability (가역투자율에 의한 12Cr 페라이트 내열강의 역학적 물성의 열화평가)

  • Ryu, Kwon-Sang;Kim, Min-Gi;Nahm, Seung-Hoon;Kim, Chung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.464-470
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    • 2010
  • The integrity of the industrial equipment in use under high temperature and high pressure must be assessed by regularly measuring the degraded mechanical properties during service time. In order to nondestructively monitor the degraded mechanical properties of industrial equipment, a measuring method of the reversible permeability(RP) using surface type probe is presented. The method for measuring the RP is based on that RP is the differential value of hysteresis loop. The RP is exactly the foundation hatmonics induced in a detecting coil measured by lock-in amplifier tuned to a frequency of the alternating perturbing magnetic field. The peak of RP is measured around the coercive force. Steel material used in this work was 12Cr ferritic heat resisting steel. The eleven kinds of samples aged during different times under same temperature ($700^{\circ}C$) were prepared. Peak interval of reversible permeability(PIRP), Vickers hardness, and tensile strength measured for the aged samples decreased abruptly for short aging time (below 500 h), but the change became small at a long aging time. Vickers hardness and tensile strength linearly decreased as RIRP decreased, so the degraded mechanical properties of 12Cr ferritic heat resisting steel could be nondestructively evaluated by measuring RIRP.

An Experimental Study on Stength of Slender Square Tube Columns Filled with High Strength Concrete (고강도콘크리트충전 각형강관장주의 내력에 관한 실험적 연구)

  • Seo, Seong Yeon;Chung, Jin An
    • Journal of Korean Society of Steel Construction
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    • v.14 no.4
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    • pp.471-479
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    • 2002
  • In this paper, 18 square CFT columns filled with high-strength concrete were tested under concentric or eccentric axial loading. Two parameters of the experimental program included the buckling length-section depth ratio ($L_K$/D) and the eccentricity of the appled compressive load (e). In additon, mechanical properties such as the compressive concrete strength and compressive and tensile steel strength were measured and incorporated into the material models for the stress-strain relationships of concrete and steel. This model was used in an elasto-plastic analysis in order to predict the behavior of the slender CFT columns. Observtions of the failure mode during the tests under axial loadig were also presented. The strengths obtained from the analysis. Recommendations for Design, and Constructions of CFT structures were presented, as verified by the experimental results.

Tension-Stiffening Model and Application of Ultra High Strength Fiber Reinforced Concrete (초고강도 강섬유보강 철근콘크리트의 인장강화 모델 및 적용)

  • Kwak, Hyo-Gyoung;Na, Chaekuk;Kim, Sung-Wook;Kang, Sutae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.267-279
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    • 2009
  • A numerical model that can simulate the nonlinear behavior of ultra high strength fiber reinforced concrete (UHSFRC) structures subjected to monotonic loading is introduced. The material properties of UHSFRC, such as compressive and tensile strength or elastic modulus, are different from normal strength reinforced concrete. The uniaxial compressive stress-strain relationship of UHSFRC is designed on the basis of experimental result, and the equivalent uniaxial stress-strain relationship is introduced for proper estimation of UHSFRC structures. The steel is uniformly distributed over the concrete matrix with particular orientation angle. In advance, this paper introduces a numerical model that can simulate the tension-stiffening behavior of tension part of the axial member on the basis of the bond-slip relationship. The reaction of steel fiber is considered for the numerical model after cracks of the concrete matrix with steel fibers are formed. Finally, the introduced numerical model is validated by comparison with test results for idealized UHSFRC beams.

Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-performance Mortar (섬유복합재봉(FRP ROD)과 고강도 모르터를 이용한 철근 콘크리트 구조물의 휨 보강공법(MFRI) 공법)

  • Bae Ki-Sun;Park Sing-Hun;Lee Sang-Uk
    • Composites Research
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    • v.18 no.4
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    • pp.59-65
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    • 2005
  • This report is on the Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-Performance Mortar. The main characteristic of this system is as follow. First, the fiber rods in this system have seven times greater tensile strength than general reinforcing steel bars(re-bar) and the weight is a fifth lighter. Camels coated on the fiber rods' surfaces to improve adhesive strength and pull-out strength. Second, high strength shotcrete mortar is has very good workability and low rebound rate. After installing the Fiber Rods, Shotcrete mortar Is applied or sprayed to finish reinforcement. Finally, MFRI system has excellent fire-resisting performance and sogood tolerance against external environment by inserting fiber rods and reinforcing materials into mortar which has high compressive strength. It is applied to bridge slab, utility box and tunnel of civil engineering works, and beam and slab of building structures.

The Evaluation of Mechanical Properties of Ultra High Performance Concrete with Using Steel Fiber of Wave Type (물결형 강섬유를 이용한 초고성능 콘크리트의 역학적 특성 평가)

  • Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.353-356
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    • 2008
  • UHPC which was a structural material exhibiting very remarkable mechanical performances with compressive strength, tensile strength and flexural strength rising up to 200MPa, 15MPa and 35MPa, respectively. In addition, this material presents exceptional durability regard to the very low diffusion and penetration speeds of noxious substances like chloride ions This study was carry out to evaluate the effect of flexural behavior according to steel fiber type in UHPC. The results is showing that the steel fiber type have remarkable influence flexural strength Addition to it is showing that steel fiber type made little difference in the first cracking strength but considerable gap in the ultimate flexural strength to use the steel fiber of wave type.

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