• Title/Summary/Keyword: high tensile steel

Search Result 1,069, Processing Time 0.028 seconds

Unified prediction models for mechanical properties and stress-strain relationship of dune sand concrete

  • Said Ikram Sadat;Fa-xing Ding;Fei Lyu;Naqi Lessani;Xiaoyu Liu;Jian Yang
    • Computers and Concrete
    • /
    • v.32 no.6
    • /
    • pp.595-606
    • /
    • 2023
  • Dune sand (DS) has been widely used as a partial replacement for regular sand in concrete construction. Therefore, investigating its mechanical properties is critical for the analysis and design of structural elements using DS as a construction material. This paper presents a comprehensive investigation of the mechanical properties of DS concrete, considering different replacement ratios and strength grades. Regression analysis is utilized to develop strength prediction models for different mechanical properties of DS concrete. The proposed models exhibit high calculation accuracy, with R2 values of 0.996, 0.991, 0.982, and 0.989 for cube compressive strength, axial compressive strength, splitting tensile strength, and elastic modulus, respectively, and an error within ±20%. Furthermore, a stress-strain relationship specific to DS concrete is established, showing good agreement with experimental results. Additionally, nonlinear finite element analysis is performed on concrete-filled steel tube columns incorporating DS concrete, utilizing the established stress-strain relationship. The analytical and experimental results exhibit good agreement, confirming the validity of the proposed stress-strain relationship for DS concrete. Therefore, the findings presented in this paper provide valuable references for the design and analysis of structures utilizing DS concrete as a construction material.

Mechanical Properties of Friction Welded SM 45C-SF 45 Joints for Automobile Reverse Idle Gear Shaft Applications (자동차 후진기어용 축재(SM 45C-SF 45)의 이종마찰용접 특성)

  • Kong, Yu-Sik;Yun, Seong-Pil;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.1
    • /
    • pp.85-90
    • /
    • 2010
  • Friction welding is a common practice to join axially symmetrical parts for automobile industry applications. The shaft for automobile reverse idle gear is generally produced by forging steel, SF 45. This method is not so good because of high cost of material and production. In this study, in order to investigate the possibility of application of SM 45C to SF 45 dissimilar friction welding, the dissimilar friction welded joints were performed using 20 mm diameter solid bar in forging steel(SF 45) to carbon steel(SM 45C). The optimal friction welding parameters were selected to ensure reliable quality welds on the basis of visual examination, tensile test, micro-Virkers hardness surveys of the bond of area and optical microstructure investigations for welded joint parts. Finally, post weld heat treatment(PWHT) of the high-frequency induction hardening was performed for the friction welded specimens under the optimal welding conditions. And then, the mechanical properties were compared for as-welded and PWHT in SM 45C to SF 45.

Evaluation for Ultimate Flexural Strength of Steel Composite Girder with High Strength Concrete (고강도 콘크리트 강합성 거더의 극한휨강도 실험 평가)

  • Kim, Woon Hak;Lee, Juwon;Lee, Seokmin
    • Journal of the Society of Disaster Information
    • /
    • v.16 no.4
    • /
    • pp.796-805
    • /
    • 2020
  • Purpose: A static loading test was performed to evaluate the ultimate flexural strength of a girder in which 80MPa high-strength concrete was synthesized on the compressive flange of the I-shape steel girder. Method: This test is designed and fabricated two types of specimens with different shear-connection specifications, and evaluated their ultimate flexural behavior until reaching the extreme event limit states. In addition, the ultimate strength was evaluated by comparing the test results and the results of the strain compatibility method. Result: By confirming the displacement within 0.02mm as a result of the relative slip measurement, it was verified that the two specimens secured perfect bonding. Therefore, the difference in the shear specification does not have a great effect on the stiffness, and if the specimens are completely synthesized, there is no difference in the behavior until it reaches the extreme-event limit states. Conclusion: The girder to be tested has a working load within the elastic range and meets the usability requirements for allowable deflection. Therefore, even if a part of the casing is subjected to the tensile force at the level of cracking, the deck will first reach the compression failure due to the role of the reinforcing bar.

A Feasibility Study on the Application of Self-Shielded Flux Cored Arc Welding Process for the On-Site Steel Bridge Box Fabrication (교량용 강재 박스의 현장 제조시 셀프실드 플럭스코어드 아크용접의 적용 타당성에 대한 연구)

  • Hwang, Yong-Hwa;Koh, Jin-Hyun;Oh, Se-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.6 no.2
    • /
    • pp.122-128
    • /
    • 2005
  • A feasibility study on the application of self?shielded flux cored arc welding to the on-site SM520 steel bridge box fabrication for express trains and high way construction instead of gas-shield flux cored arc welding was conducted in terms of weld soundness, mechanical properties, toughness and microstructures. All welded specimens made with the self?shielded FCAW process were tested by magnetic particle and ultrasonic techniques and they were found to be sound. All multipass weld specimens made with both self-shielded and gas-shielded FCAW processes showed yield and tensile strengths of $462{\sim}549\;MPa$ and $548{\sim}640\;MPa$, respectively. The impact values of Charpy V-Notch weld specimens also met with the required value of 40J at $-20^{\circ}C$. The hardness values of the top area of weldments were higher than those of the bottom area because of higher residual stresses in the near surface. It was found that welding characteristics of SM520 steel by the on-site welding conditions with self-shielded FCAW showed almost equivalent to those by gas-shielded FCAW in terms of sound welds, mechanical properties and microstructure.

  • PDF

Development of Filler Type Mechanical Splice for High Strength Re-bar (고강도 철근용 충전형 기계적 이음장치 개발 연구)

  • Lee, Seongsoo;Chun, Homin
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.12
    • /
    • pp.686-693
    • /
    • 2018
  • Various types of re-bar splicing methods have been developed and applied to reinforced concrete (RC) structures in the field. According to previous studies, the coupler splice is relatively superior to the lap splice in terms of cost efficiency when the diameter or strength of the re-bar is larger or higher. This study was performed to develop a filler type mechanical splice for a high-strength re-bar (SD600) in reinforced concrete structures. The deformed re-bars were inserted into a circular steel tube coupler and high-strength epoxy filler was then injected into the coupler. The splice system was completed by hardened filler in a coupler. The epoxy filler was used as the manufactured production epoxy to conduct experiments of filler type mechanical splice specimens, and to observe the failure loads and failure aspects of the specimens. For this goal, the experiment of one-way tensile test was conducted for the epoxy filler type mechanical splices specimens according to the compressive strength of epoxy, length of coupler, and diameter of re-bar. The shape of failure of the re-bar coupler splice showed that the re-bars were pulled between the lugs of the re-bars as a result of the shear fracture of the hardened epoxy. The actual failure load of the experiment specimen was approximately 2 times higher than the expected failure load of the epoxy filler, which greatly improves the failure load of the hardening epoxy filler due to the restraint of the steel coupler.

Fatigue Evaluation of Precast Concrete Deck Connection using Ultra-High Performance, Fiber Reinforced Concrete (초고성능 섬유보강 콘크리트를 적용한 프리캐스트 바닥판 접합부의 피로성능 평가)

  • Lee, Jun-Ki
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.35 no.2
    • /
    • pp.275-285
    • /
    • 2015
  • This experimental study presents the fatigue evaluation of a precast deck connected using Ultra-High Performance, Fiber Reinforced Concrete (UHPFRC). Four types of two identical large-scale specimens were fabricated with simplified splice rebar details which had a short splice length of ten times rebar diameter. The flexural behavior of each type of specimens until failure was investigated and fatigue behavior of the same type of specimens was then evaluated using two-million cyclic loading. In the flexural tests, tensile rebars exhibited the deformation exceeding yielding strain but failure mode related to the splice details was not observed in spite of such a short splice length. In the fatigue tests, damage was not appreciably accumulated by the cyclic loading except initial flexural cracks and the stress variations in tensile rebars was less than the allowable stress range. These experimental results demonstrate that all types of specimens exhibited acceptable fatigue performance and indicate that enhanced mechanical properties of ultra-high performance material permits to use a simplified splice details along with short joint width.

Shear behavior of reinforced HPC beams made of a low cement content without shear reinforcements

  • Tang, Chao-Wei;Chen, Yu-Ping;Chen, How-Ji;Huang, Chung-Ho;Liu, Tsang-Hao
    • Computers and Concrete
    • /
    • v.11 no.1
    • /
    • pp.21-37
    • /
    • 2013
  • High-performance concrete (HPC) usually has higher paste and lower coarse aggregate volumes than normal concrete. The lower aggregate content of HPC can affect the shear capacity of concrete members due to the formation of smooth fractured surfaces and the subsequent development of weak interface shear transfer. Therefore, an experimental investigation was conducted to study the shear strength and cracking behavior of full-scale reinforced beams made with low-cement-content high-performance concrete (LcHPC) as well as conventional HPC. A total of fourteen flexural reinforced concrete (RC) beams without shear reinforcements were tested under a two-point load until shear failure occurred. The primary design variables included the cement content, the shear span to effective depth ratio (a/d), and the tensile steel ratio (${\rho}_w$). The results indicate that LcHPC beams show comparable behaviors in crack and ultimate shear strength as compared with conventional HPC beams. Overall, the shear strength of LcHPC beams was found to be larger than that of corresponding HPC beams, particularly for an a/d value of 1.5. In addition, the crack and ultimate shear strength increased as a/d decreased or ${\rho}_w$ increased for both LcHPC beams and HPC beams. This investigation established that LcHPC is recommendable for structural concrete applications.

Development and Characterization of High Temperature Filter (내열성여과포의 개발 및 기초성능 규명)

  • 박영옥;구철오;임정환;김홍룡;손재익;이영우
    • Journal of Energy Engineering
    • /
    • v.7 no.1
    • /
    • pp.103-112
    • /
    • 1998
  • A high temperature fabric filter was developed and characterized in order to solve the various problems encountered in the operation of industrial fabric filters. Four kinds of dusts generated in the typical domestic industry were used for its characterization, coke dust from a steel manufacturing process, cement dust from a cement manufacturing process, fly ash from a fluidized-bed combustor, and incinerator ash from a waste plastics incinerator. The physical and chemical properties of the high temperature fabric filter were analyzed in terms of mean flow pore pressure, bubble point pore diameter, mean flow pore diameter, pore size distribution, and the changes in tensile strength and initial elastic modulus under $SO_2$ and $NO_2$ atmospheres. Pressure drop, dust penetration, and figure of merit for the fabric filter were also investigated in a bench-scale filter testing unit. The fabric filter developed in this study had good physical and chemical filter properties and showed a very applicability to typical industrial dusts treatments.

  • PDF

Effects of Shear Reinforcements on the Reinforced High-Strength Lightweight Concrete Beams (고강도 경량 철근콘크리트보의 전단보강 효과)

  • Shin, Sung-Woo;Lee, Kwang-Soo;Ahn, Jong-Mun;Choi, Myung-Shin
    • Magazine of the Korea Concrete Institute
    • /
    • v.11 no.1
    • /
    • pp.89-97
    • /
    • 1999
  • In this study, fifteen reinforced high-strength lightweight concrete(HLC)beams were tested to investigate shear behavior of specimens according to shear reinforcement ratio. Test variables are shear span to effective depth ratio(a/d=2.5, 3.5, 4.5) and shear reinforcement ratio(0~1.0${\rho}_{v,ACI}$). Concrete compressive strength and tensile steel reinforcement ratio are constantly 439kg/$cm^2$ and 0.0203, respectively. Test results for the HLC beams showed that ACI code equation underestimates the shear strength of concrete($V_c$), and overestimates the shear strength of shear reinforcements($V_s$). It is revealed that the effectivenesses of shear reinforcements of reinforced HLC beams are lower than those of normal weight concrete beams. Then, the shear strengths of shear reinforcements are increased in proportion not to first degree of shear reinforcement ration but to square root of them.

Applicability Evaluation and Development of High Strength Spacer with Plastic Fiber and Slag Cement (플라스틱 섬유재와 슬래그 시멘트를 이용한 고강도 간격재의 개발 및 적용성 평가)

  • Kwon, Seung-Jun;Jo, Hong-Jun;Park, Sang-Soon
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.18 no.4
    • /
    • pp.92-98
    • /
    • 2014
  • Spacer is a construction material for maintaining cover depth and steel installation, however several problems like staining, leakage, and cracking are currently issued due to performance degradation and unsatisfactory dimensional stability of spacer. Plastic composite is widely used for prevention of brittle failure in cement based material, which yields improvement of crack resistance and ductile failure. This study is for development and applicability evaluation of high strength spacer with slag cement for environmental load reduction and plastic composite like polypropylene fiber, nylon fiber, and glass fiber. For this work, unit weight of 4 different plastic fibers are evaluated through preliminary tests. Physical tests including compressive, flexural, and tensile strength and durability tests including absorption, permeability, length change, crack resistance, carbonation, and freezing and thawing are performed. Through various tests, optimum plastic fiber is selected and manufacturing system for high strength spacer with the selected fiber is developed. Dimensional stability of the developed spacer is evaluated through field applicability evaluation.