• 제목/요약/키워드: high speed spindle

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질화규소 세라믹볼의 구름피로수명 (Rolling Fatigue Life of Silicon Nitride Ceramic Balls)

  • 최인혁;박창남;최헌진;이준근;신동우
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.119-126
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    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$ balls were fabricated using different raw materials, sintering aids and sintering conditions, Commercially available Si3N4 ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 9.525mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) mjcrostructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$Phase.

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경제윤활하에서 질화규소몰의 미세구조 및 조성이 구름피로수명에 미치는 영향 (Effect of Composition and Microstructure of Si$_3$N$_4$ Ball OH Rolling fatigue Life under Boundary Lubrication)

  • 최인혁;송복한;신동우
    • Tribology and Lubricants
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    • 제16권6호
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    • pp.477-483
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    • 2000
  • Rolling contact fatigue (RCF) tests were performed for two kinds of commercial silicon nitride balls using 4-Ball rolling contact fatigue life tester under EHL condition (Λ=8.9) and boundary lubrication condition (Λ=0.2). All the test balls were finished up to the dimensional accuracy of Grade 5 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 8.731 mm. RCF tests were then conducted under the initial theoretical maximum contact stress 6.63 GPa and the spindle speed 10,000 rpm. All the test balls were not failed until 3.75 $\times$ 107 contact cycles and wear tracks of test balls were not conspicuous under EHL condition (Λ= 8.9). In the operations of low lambda regime (Λ= 0.2), all the test balls were surface damaged and high rolling wear resistance was achievable in fully densified using MgO 1 wt% and HIPed balls. Rolling wear of silicon nitride balls under boundary lubrication condition depend mainly on grain size and intergranular phase content of silicon nitride balls.

전류위상각 변화에 따른 IPMSM 토크특성 분석 (Analysis of Torque Performance for IPMSM According to Current Phase Angle)

  • 허진;정인성;김영균;성하경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 춘계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.144-146
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    • 2007
  • Interior Permanent Magnet Synchronous Motors(IPMSM) are expanding the application extent for industrial applications. Because that High efficiency and wide speed range are required in applications of electric vehicles, spindle drives and compressors and so on. The performance of IPMSM are deeply affected by the current phase control. Therefore, this paper deals with the analysis of the torque performance according to the variation of the current phase angle.

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비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측 (Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis)

  • 조연상;박흥식
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis)

  • 류미라;이상재;배효준;진동규;전태옥;박흥식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1822-1827
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

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질화규소 세라믹볼의 구름피로수명 (Rolling Fatigue Life of Silicon Nitride Ceramic Balls)

  • 최인혁;박창남;최헌진;이준근;신동우
    • Tribology and Lubricants
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    • 제15권2호
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    • pp.150-155
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    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$balls were fabricated using different raw materials, sintering aids and sintering conditions. Commercially available Si$_3$N$_4$ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls fer Ball Bearings) with a size of 9.525 mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) microstructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$phase.

고속회전 연료분무장치의 분무특성연구 (The Study of Spray Characteristics for the High Speed Rotating Fuel Injection System)

  • 최현경;최채홍;최성만;이동훈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2007년도 제28회 춘계학술대회논문집
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    • pp.53-57
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    • 2007
  • 고속회전의 원심력으로 연료를 공급하고 액체연료의 미립화를 초래하는 회전연료분무장치에 대한 분무특성 시험연구를 수행하였다. 특정한 공간상에 존재하는 액적의 특성을 이해하고자 고속회전 연료분사시스템을 설계 제작하였다. 시험장치는 고속으로 회전하는 Spindle, 회전연료노즐, 가압식 물탱크, 아크릴 케이스로 구성하였다. 액적의 크기와 속도를 측정하기 위해 PDPA(Phase Doppler Particle Analyzer)시스템을 사용하였고, ND-Yag Laser를 사용하여 분무를 가시화 하였다. 시험결과 고속회전 연료분사시스템의 분무특성을 확인할 수 있었고, 회전속도는 액적 크기, 속도, 분무각 및 분무패턴 등의 분무특성에 주요한 영향을 미치는 것으로 확인되었다.

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회귀분석을 이용한 Al 합금의 표면거칠기에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of Al Alloy by Regression Analysis)

  • 이상재;배효준;박흥식;전태옥
    • 한국공작기계학회논문집
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    • 제12권5호
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    • pp.46-52
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($\textrm{R}^2$) of regression equation has a fine reliability of 87.5% and regression equation of surface rough is made by regression analysis.

회전축 정렬불량 광디스크 드라이브의 진동 저감에 관한 연구 (A Study on Vibration Reduction of an Optical Disk Drive with the Misaligned Axis of Rotation)

  • 강봉진;정태은;신효철;오주환
    • 한국정밀공학회지
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    • 제21권5호
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    • pp.122-130
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    • 2004
  • In a high-speed and wide operating field optical disk drive, the vibration problem is one of the most important factors to be considered for reliable performance. And a disk misaligned with axis of rotation is a major source of vibration in optical disk drive. Furthermore, this vibration disturbance of the disk spindle system causes failure in the reading and writing process. So to solve this vibration problem, the vibration absorber using rubber mount has been introduced in recent years. In this paper, we have analyzed the simple optical disk drive model with dynamic vibration absorber through dynamic analysis of 12-dof by Recurdyn program and obtained optimal mass and frequency ratios of dynamic vibration absorber of dynamic vibration absorber and the optimal frequency ratio.

SCM415강의 원형포켓 가공시 표면 거칠기에 관한 연구 (A Study on Surface Roughness in Circular Pocket Machining of SCM415 Steel)

  • 최철웅
    • 한국기계가공학회지
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    • 제18권7호
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    • pp.77-82
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    • 2019
  • In this study, we study the change of surface roughness during cutting machining by changing the cutting conditions such as feed rate and spindle velocity with chromium molybdenum steel (SCM415) material and TiCN and TiAlN coated end mill tools. The surface roughness value of the test specimen for SCM415, was found to be 3,000 rpm in TiCN coated end mill and $0.634{\mu}m$ in surface roughness at a feed rate of 100 mm/min. In the TiAlN coated end mill, 300 mm/min, the surface roughness was the best at $0.699{\mu}m$. The overall average surface roughness of each coating tool was better than that of TiAlN.