• Title/Summary/Keyword: high speed rolling

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Case study on the costs structure analysis for the High Speed Rolling Stock system (고속철도차량 시스템의 비용구조 분석에 대한 사례 연구)

  • Choi, Seog-Jung;Kim, Moon-Hong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1623-1629
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    • 2010
  • The high speed rolling stock system considerably belongs to a special industry which requires large-scale investment cost but the recovery term is long. Therefore, to guarantee risk and possibility of technological success in initial investment, tools concerned with various expecting methods like life cycle costs analysis and credibility management are used. In view of this characteristics, the cases on cost structure for HSR RS previously invested should be studied and the method to appropriately allocate the life cycle of each sub-system like arrangement unit, electric device, braking device, door and car body should be realized. Moreover, the environmental aspects of main manufacturer and parts supplier can be checked. This study, through the case study for HSR cost structure in introduction and operational stage of KTX, aims to seek for the method to adapt to environmental changes like EU railway industry of which object is to acquire global market competitiveness by integrating manufacturing and operation of RS and the regulation and operation of IRIS which is performed in Europe.

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Development of an EDMS for R&D projects to develop new rolling stocks (철도차량 연구개발을 통합관리하기 위한 공학 DB 구축에 관한 연구)

  • 구정서;노규석;황우정
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.392-398
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    • 2002
  • In this paper, an engineering database management system(EDMS) has been developed to support the system engineering for design of the high speed titling train to be put into the conventional lines. The developed system can be operated on client-server or web circumstances. To accomplish the concurrent engineering in design of the rolling stocks, this system has been fully equipped with a powerful viewer and a postprocessor for 3D CAD data or FE results. The system was tested using the engineering data produced during carrying out the G7 project to design KHST(Korean High Speed Train) in a crashworthy viewpoint. Through this example, it is shown that the system should be powerfully applied to improving the performance of the system engineering.

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Effect of Rolling Conditions on the Sticking Phenomena of Ferritic Stainless Steel (페라이트계 스테인레스강의 Sticking 현상에 미치는 열간압연조건의 영향)

  • Jin, Won;Choi, Joem-Yong
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.110-117
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    • 1997
  • Sticking behavior under the hot rolling conditions for ferritic stainless steels have been studied. Sticking, which is a phenomenon that the naked metal exposed to the surface by scale breakaway during hot rolling sticks to the roll surface, was affected by both high temperature tensile strength and oxidation resistance of the steels. A steel having higher tensile strength and lower oxidation resistance exhibits better resistance to the sticking. It is due to that higher tensile strength increases localized deformation resistance and lower oxidation resistance creates lower friction between steel and roll by forming thicker scale as a lubricant during hot rolling. So, the sticking tends to occur more severely in the order of 430J1L, 436L, 430 and 409L. The most sensitive temperature to the sticking was found to be 90$0^{\circ}C$ for all grade of steels. It was also found that the high speed steel(HSS) roll compared to the Hi-Cr roll was more beneficial to prevent sticking. Because higher surface hardness of HSS roll compared to that of Hi-Cr roll provides less nucleation sites for sticking such as scratch on the roll surface.

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An Analysis of High Speed Forming Using the Explicit Time Integration Finite Element Method(II) - Application to High Speed Rolling - (엑스플리시트 시간 적분 유한 요소법을 이용한 고속 성형 해석(II) - 고속 압연 해석)

  • 유요한;정동택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1551-1562
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    • 1991
  • 최근까지 발표된 유한 요소법을 이용한 압연 해석 관련 주요 논문들을 정리해 보면 다음과 같다. Li와 Kobayashil는 강소성 유한 요소법(rigidplastic finite element method)을 여러가지 마찰조건에 대하여 해석하였다. 이때 압연롤은 강체 (rigid body)로 시편은 가공경화(workhardening)를 동반한 강소성체로 모델링하였다. Hwang과 Kobayashi는 강소성 유한 요소법을 이용한 평면 변형 압연에서 재료 손실을 최소화하는 예비 성형체(preform)의 설계에 대한 연구를 수행하였다. 이 경우에도 역시 압연롤은 강체로 시편은 가공 경화를 동반한 강소성체와 완전 소성체로 모델링 되었으나, 고착(sticking) 마찰 조건에 대해서만 해석을 수행하였다. Mori와 Osak- ada 그리고 Oda는 약간 압축성이 있는 재료의 평면 변형 압연에 대하여 연구하였다. 이때 압연롤은 강체로 시편은 가공 경화를 동반한 강소성체로 모델링 되었으며 경계 면에서는 Coulomb 마찰을 고려하였다. 이밖에도 오일러(Eulerian) 수식화를 이용한 Dawson과 Thompson, Berman의 해석 결과가 있으며, 또 폭 방향의 변형까지를 고려한 Li와 Kobayashi, Mori와 Osakada의 3차원 해석 결과가 있다.

The Parametric Study Effecting on the Fatigue Life of Rail on High Speed Railway (고속철도 레일의 피로수명에 영향을 미치는 매개변수 연구)

  • Park, Yong-Gul;Kang, Yoon-Suk;Go, Dong-Chun;Sung, Deok-Yong
    • Journal of the Korean Society for Railway
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    • v.12 no.3
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    • pp.396-404
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    • 2009
  • With developing the next generation high speed railway, there need to be plans to make sure of running safety though researchs on the crack and break of rail by rolling contact fatigue. Therefore, this study performed the parametric analysis effecting on the fatigue life of rail using simplified equations. It analyzed the internal stress of rail according to the track quality, train velocity, wheel radius, track stiffness, sleeper space, wheel load. For the more, via the finite element method, it analyzed shear force on the rail head which could be changed by the early length of crack, angle of crack and temperature. As a result, this study continued the main parameter effecting on the fatigue life of rail.

A Need of Buffering Function for Full-Off Fitting on Movable Bracket using Conventional Line (기존선 가동브래킷 곡선 당김 금구의 완충기능 필요성)

  • Ahn, Young-Hoon;Kim, Chul-Su;Lee, Seung-Il
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.219-222
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    • 2007
  • The Full-Off Fitting of Movable Bracket using conventional line have received a dynamic contact impact between contact wire and pantograph of electric rolling stock, so this impact cause a rapid vibration of foreword and back near the supporting point of movable bracket. The Full-Off Fitting on Movable Bracket in conventional line differs from that in high speed line. Now conventional line have required a speed up for new electric locomotive and electric car. In speed-up track and big impact place, the Full-Off Fitting and the dropper often get demage. We have done a study of buffering function to solve that problem in conventional line. We have find a need adopting buffer fitting. It is decrease a dynamic impact between contact wire and pantograph of electric rolling stock.

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Analysis of Fluid Flow Characteristics Around Rolling Element in Ball Bearings (볼 베어링의 구름 요소 주위 유동 특성에 대한 해석)

  • Jo, Jun Hyeon;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.278-282
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    • 2012
  • Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Sung, Deok-Yong;Chang, Ki-Sung;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.141-146
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    • 2012
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.

A Study on the Comparison of the Rolling and Resistance Performance for the Stepped-Hull with attached a Stern-body by using Sea Model-Test (실 해상모형시험을 이용한 선미 보조동체 장착 Stepped hull 선형의 횡동요 및 저항특성 비교 연구)

  • Jo, Hyo-Jae;Sohn, Kyoung-Ho;Park, Chung-Hwan
    • Journal of Navigation and Port Research
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    • v.31 no.10
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    • pp.813-818
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    • 2007
  • There are the C.W.C and Towing Tank to the model-test equipments of the boat. A model testing of the high speed boat have a difficult in the performance verification because of very a small the scale-ratio of the ship-model and restricted by flow-velocity of the C.W.C and X-carriage velocity of the T.T. In general, the stepped hull boat is a high of fuel-efficiency because of the resistance reduction by a small wetted surface-area in correspond without stepped-hull boat. But It have a tendency to be bad the rolling performance by reduced stern wetted-area In this paper, the high speed stepped planning-boats with & without attached a stern body were performed to compare the effect of resistance and rolling performance by using sea model-test method.