• 제목/요약/키워드: high speed rolling

검색결과 342건 처리시간 0.03초

구름접촉을 하는 분말고속도공구강의 X선을 이용한 표면성상해석 (Analysis of Rolling Contact Surface on PM-High Speed Steel by X-ray Diffraction)

  • 이한영;김용진;배종수
    • Tribology and Lubricants
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    • 제19권1호
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    • pp.1-8
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    • 2003
  • Recently, PM-high speed steel(PM-HSS) has reportedly been a good alternative material for rolling mill because of its superior performance to conventional HSS. This paper has been aimed to investigate the possibility for application to rolling contact element for PM-HSS by X-ray diffraction technique. The X-ray elastic constant for PH-HSS has been found by X-ray diffraction during the four-point bending test. Residual stress and half-value breadth on the contact surface during rolling contact fatigue process by X-ray diffraction have also been measured. The result of this study shows that the application of X-ray diffraction technique to PM-HSS could be as possible alternative material as conventional HSS. Half-value breadth on rolling contact surface by X-ray diffraction is not changed during rolling contact fatigue process. On the other hand, the residual stress is changed. This suggests that dislocation reaction has been hardly occurred in rolling contact, depending on super-saturated carbon in PM-HSS.

고속열간압연가공된 AA1050의 두께방향으로의 변형량 및 미세조직 변화 (Through-Thickness Variation of Strain and Microstructure of AA1050 Processed by High Speed Hot Rolling)

  • 이성희
    • 한국재료학회지
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    • 제18권9호
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    • pp.492-496
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    • 2008
  • The through-thickness variations of strain and microstructure of high-speed hot rolled 1050 pure aluminum sheet were investigated. The specimens of 1050 aluminum were rolled at temperatures ranging from 410 to $560^{\circ}C$ at a rolling speed of 15 m/s without lubrication and quenched in water at an interval of 30ms after rolling. The redundant shear strain induced by high friction between rolls and the aluminum sheet was increased largely beneath the surface at a rolling reduction above 50%. Recrystallization occurred in the surface regions of the specimen rolled to reduction of 65% at $510^{\circ}C$, while only recovery occurred in the other regions.

마그네슘 합금 판재의 압연특성연구 (A Study of Rolling Characterization on Mg Alloy Sheet)

  • 정영기;이종범;김우진;이근안;최석우;정하국
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.53-56
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    • 2006
  • Magnesium alloy AZ31, which processed by conventional rolling or extrusion, has high anisotropy of mechanical properties in its strength and elongation at room temperature. We compared the influence of differential speed rolling with conventional rolling process on microstructure and mechanical properties of commercial AZ31 sheet. Commercial AZ31 alloy sheets were processed with conventional and differential speed rolling with thickness reduction ratio of 30% at a various temperature. The elongation of AZ31 alloy, warm-rolled by differential speed rolling is larger than those rolled by conventional rolling. Besides, grain size and distribution on microstructure of the conventional rolled materials were coarse and inhomogeneous, on the contrary, those of the differential speed rolled were fine and homogeneous.

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Thermal Model of High-Speed Spindle Units

  • Zver, Igor-Alexeevich;Eun, In-Ung;Chung, Won-Jee;Lee, Choon-Man
    • Journal of Mechanical Science and Technology
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    • 제17권5호
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    • pp.668-678
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    • 2003
  • For the purpose to facilitate development of high-speed spindle units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristics of SUs. The thermal model incorporates a model of heat generation in rolling bearings, a model of heat transfer from bearings, and models for estimation of temperature and temperature deformations of SU elements. We have carried out experimental test and made quantitative evaluation of the effect of operation conditions on friction and thermal characteristics of the SUs of grinding and turning machines of typical structures. It is found out that the operation conditions make stronger effect on SU temperatures when rpm increases. A comparison between the results of analysis and experiment proves their good mutual correspondence and allows us to recommend application of the models and software developed for design and research of high-speed SUs running on rolling bearings.

윤활성 및 압연기 청정성을 겸비한 냉간 압연유의 개발 (Development of a Cold Rolling Oil with Lubricity and Mill Cleanness Property)

  • 한석영;송교봉;이준정
    • Tribology and Lubricants
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    • 제13권2호
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    • pp.74-81
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    • 1997
  • The purpose of this study is to develop a cold rolling oil with lubricity and mill cleanness property under the rolling conditions of high reduction ratio and high rolling speed. Six kinds of oil samples were blended. Evaluation of lubricity and anti-seizuro property of the samples were carried out with a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. Laboratory evaluation for dispersion, contamination, anti-oil stain property and residual carbon, etc. were carried out with several testers such as longterm circulation tester, Coulter counter and Conradson tester. A new high speed cold rolling oil with good lubricity and mill cleanness property was developed compared with the previously developed rolling oil.

신규고속철도차량(KTX-II)의 시스템엔지니어링 적용 (KTX-II development using systems engineering)

  • 차재완;정인수;조광우
    • 시스템엔지니어링학술지
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    • 제4권1호
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    • pp.31-34
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    • 2008
  • As a supply contract for 100 new high-speed rolling stocks(KTX-II) was made 8th June 2006, System Engineering process has been applied to introduce the high-speed rolling stocks successfully and to manage the total life cycle systematically from Pre-concept Phase, Contract Phase, Preliminary and Critical Design Review, Production, Test and Verification, Acceptance and Operation to assurance for a flaw.

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열간압연 공정 해석용 시뮬레이터의 개발과 응용(II) (Development of Hot Rolling Process Analysis Simulator and Its Application(II))

  • 이원호;이상룡
    • 소성∙가공
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    • 제8권1호
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    • pp.78-91
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    • 1999
  • The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

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호남고속철도 차량 시스템 사양에 관한 연구 (The Study for System Specification of Rolling Stock of Honam High Speed Railroad)

  • 주인환;박광복
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 추계학술대회 논문집(I)
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    • pp.104-112
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    • 2002
  • The Honam conventional railroad was already exceseed the limit capacity of transportal ion at some sect ion. Therefore Honam railroad axis needs new high speed railroad line for increasing of transportal ion capacity now. This report was studied about the system technical specification of rolling stock based on new technology or high speed train or advenced countries, KHST and KTX for Honam high speed railroad.

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차세대 고속철도 차량디자인 평가기준 구축을 위한 연구 (A Study on the Establishment of Evaluation Strandards for the Rolling-stock Design of the Next-Generation High-Speed Railway)

  • 이준원;이영엽
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집 특별세미나,특별/일반세션
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    • pp.437-443
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    • 2009
  • Generally speaking, the uniqueness of Korea for the high-speed railway rolling-stock is mainly perceived through the travel over the high-speed electric railway by passengers, which consists of the organization of space in the coach and its interior design. For such purpose, it is necessary to build a series of independent cultures with high-speed railway i.e. to have the development of design technologies oriented to harmonizing human beings, their society and culture with the systematic integration of production technologies to support the culture and its substructure foundation which constitute the frame of superstructure in the society, by defining the relationships with travelers on the high-speed railway as well as enhancing the comfort and convenience of high-speed railway through drawing up the development of links with the systematic integration among lines of technologies on the basis of 'User Train Interface. This thesis aims at introducing the study carried out to build the evaluation standards of performance outputs for 'HEMU-400X rolling-stock Design' derived from the performance for the first year in the research 'Development of Technologies for the Next-Generation High-Speed Railway' as part of "Development Project for the Future Railway Technologies" from 2007.

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서비스수준(LOS)을 감안한 고속철도 노선 및 차량관리방안 (A Study on Managing High-Speed Railway Links and Rolling Stocks Based on the Level of Service)

  • 오재경;김시곤
    • 대한토목학회논문집
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    • 제37권6호
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    • pp.1025-1032
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    • 2017
  • 본 논문에서는 고속철도 노선 및 철도차량의 서비스수준을 정의하고 이를 감안한 철도노선 및 철도차량의 관리방안을 제시하였다. 고속철도시설의 서비스수준(LOS) 등급은 A부터 F까지 6단계로 구분하여 제안하였다. 우선, 고속철도 노선의 서비스수준을 나타내는 효과척도는 열차지연으로 정의하였다. 구체적으로는 총 지연시간과 노선이용률 간 관계를 활용하여 서비스수준을 구분하였다. 추가적으로 노선용량이용율 (V/C)이라는 효과척도도 제시되었다. 한편, 고속철도 차량의 서비스수준을 결정짓는 효과척도는 차량 내 탑승 승객밀도로 정하였다. 좌석정원을 꽉채우는 수준을 LOS "D"로 정의하고 LOS A는 LOS D의 50%, LOS B는 LOS D의 70%, LOS C는 LOS D의 90%, LOS E~F는 최대 좌석수에 입석승차수를 감안하였다. 마지막으로 정부에서 정한 목표 서비스수준을 유지할 수 있도록 철도노선과 철도차량을 관리하는 방안을 제시하였다.