• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 춘계학술대회 논문집
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• pp.209-217
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• 1994

The present study is concerned with the characteristics of the high speed precision bar cropping. This process is a practical application of High Energy Rate Forming in which the impact energy source is given by internal combustion engine. To enhance the added value of product, the recent forging fields trend toward the near net shape processes through the cold and closed die forging. For the purpose of these processes the precedent process is to obtain the precision billet which has little weight deviation and defect. The accuracy of initial billet by bar cropping depends upon the process parameters and die design technology. Therefore, in order to investigate the effect of process parameters upon product quality, the cropping experiments are carried out according to the various parameters such as billet clearence, billet length, billet material, cropping speed and so on. From these results some criteria of the optimal die design for the product of good quality are suggested.

• 소성∙가공
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• 제24권3호
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• pp.199-204
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• 2015

Electromagnetic Forming is a high speed forming technology which uses electromagnetic (Lorentz’s) forces to shape sheet metal parts. In the current study the effect of the tool-sheet interaction during electromagnetic forming on formability enhancement is investigated using FEM. The decrease in void volume fraction by having the sheet contact with die helps to improve formability. The main purpose of the current study was to predict improvement of formed sheets whether the sheet contacts or does not contact the die under experimental conditions and 3-D finite element analysis. The results show that fractures caused by the voids in the forming sheet appear only in some specific cases and the bulge height of the conical shape was shorter than the height with a free bulge. For the same height conditions, however, the formability was improved for the conical-shaped die when there is sheet contact with the die.

• 한국안전학회지
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• 제23권4호
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• pp.13-18
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• 2008

This study deals with finish roll forming by forced displacement can be conceived as a method of eliminating errors in conventional form rolling under constant loads. This method produces a high-precision tooth profile by low-speed form rolling when a high rigid screw or cam is used at the pressurized section. Tooth profile is decided in the beginning of roll forming and ${\delta}_{max}$ mainly increases if the number of roll forming process is increased. Gear class is improved by one or two class after roll forming if the gear has convex type error and pressure angle error in KS 4 class. If the gear have concave type error and pressure angle error and pressure angle error, gear class is not improved in theory, but improved a little in practice. In the finishing roll forming, it inevitably yields both the concaving of tooth profile and plastic deflection of addendum of teeth. Experiments show that the concaving and the plastic deflection are successfully reduced, the accuracy of tooth profile reaches to KS 0 class.

• 소성∙가공
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• 제27권2호
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• pp.107-114
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• 2018

Although the application of high strength steel is increasing to cope with the various updated regulations of automobiles, high strength steel sheets are difficult to formulate due to the high tensile strength and low elongation of those materials. In this study, the slide motion was controlled using a servo press in order to improve the formability of the process of manufacturing ultra-high strength steel of above 1.2GPa. Also, the friction characteristics of the slid motion were investigated through a high speed friction test. The slide motion was optimized by adjusting the number of steps, the rising start position and the rise height of the slide. At the same time, it is noted that the optimal slide motion increased the forming depth by about 40%. From the results of the high speed friction test, the application of the slide motion reduces friction resistance, thereby improving friction characteristics and improving formability.

• 한국철도학회논문집
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• 제14권6호
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• pp.477-483
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• 2011

본 논문에서는 고속철도 차량의 소음원을 측정 및 분석하는데 활용하기 위한 마이크로폰 어레이를 설계 및 제작하여 그 활용성을 검증하는 연구를 수행하였다. 우선 다수의 마이크로폰에서 측정된 신호를 바탕으로 음원의 위치 및 방사 형태를 구현하는데 널리 사용되고 있는 지연-합 빔형성 방법이 고려되었으며, 빔 패턴에 대한 이론과 가상 음원에 대한 이론이 소개되었다. 또한 고속철도 음원을 도출하기 위한 요구사항에 만족하는 마이크로폰 어레이의 형상을 설계하기 위한 분석을 수행하여 96채널 마이크로폰 어레이 형상을 설계하였다. 설계된 마이크로폰 어레이의 실제 시험을 통해서 성능을 분석하였으며, 300km/h대로 주행하는 고속열차 차량에 적용하여 본 논문에서 구현한 마이크로폰 어레이의 활용가능성을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.235-237
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• 2008

A unified hydrocode, ExLO, in which Largrangian, ALE and Eulerian solvers are incorporated into a single framework, has recently been developed in Korea. It is based on the three dimensional explicit finite element method and written in C++. ExLO is mainly designed for the calculation of structural responses to highly transient loading conditions, such as high-speed impacts, high-speed machining, high speed forming and explosions. In this paper the numerical schemes are described. Some improvements of the material interface and advection scheme are included. Details and issues of the momentum advection scheme are provided. In this paper the modeling capability of ExLO has been described for two extreme loading events; high-speed impacts and explosions. Numerical predictions are in good agreement with the existing experimental data. Specific applications of the code are discussed in a separate paper in this journal. Eventually ExLO will be providing an optimum simulation environment to engineering problems including the fluid-structure interaction problems, since it allows regions of a problem to be modeled with Lagrangian, ALE or Eulerian schemes in a single framework.

• 한국기계가공학회지
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• 제14권6호
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• pp.57-62
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• 2015

A large variety of pipe flanges are required in the marine and construction industry. Pipe flanges are usually welded or screwed to the pipe end and are connected with bolts. This approach is very simple and has been widely used for a long time; however, it results in high development costs and low productivity, and the products made through this approach usually have safety problems in the welding area. In this research, a new approach for forming pipe flanges based on cold forging and the floating die concept is presented. This innovative approach increases the effectiveness of the material usage and saves time and costs compared with the conventional welding method. To ensure the dimensional accuracy of the final product, finite element analysis (FEA) was carried out to simulate the process of cold forging, and orthogonal experiment methods were used to investigate the influence of four manufacturing factors (stroke of distance, pin die angle, forming of pipe diameter, and speed of the die) and predict the best combination of them. The manufacturing factors were obtained through numerical and experimental studies, which show that the approach is very useful and effective for the forming of pipe flanges and could be widely used in the future.

• 한국산업융합학회 논문집
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• 제22권4호
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• pp.405-413
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• 2019

In this study, a progressive process was performed to fabricate the inner fin of a high-efficiency heat exchanger. A forming simulation was also carried out on the concavo-convex of the inner fin, forming a simulation based on elastic-plastic finite element method. The forming analysis where the speed of the press descended and ascended was set to five seconds showed that the effective stress was at a maximum of about 69 MPa in the curved portion where the bending occurred. Therefore, the die was designed based on the simulation results, and the inner fin die was installed on the 400-ton capacity press. After that, the inner fin fabrication experiment was conducted under the same condition as the simulation. Crack was not found from the curved portion of the concavo-convex of the inner fin. The profile of the concavo-convex of the prepared inner fin measured 6.7~6.8 mm in depth, 2.65~2.7 mm in width, and 0.3 mm in thickness.

• 소성∙가공
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• 제21권3호
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• pp.186-194
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• 2012

Hot stamping is a forming method that offers various advantages such as superior mechanical properties, good formability, and very small springback. However, relatively large-sized parts, such as front pillars, exhibit poor formability when hot stamped due to the limited material flow and thickness reduction imparted by the process. This reduction in thickness can also lead to cracks. One of the reasons is the relatively high friction between the sheet and the die. In this study, in order to obtain the optimal conditions for hot stamping of front pillars, various process parameters were studied and analyzed using the sheet forming software, J-STAMP. The effects of various parameters such as the die structure, blank shape, blank holding force, punch speed, clearance(upper and lower dies) and distance block were analyzed and compared.

• 소성∙가공
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• 제14권1호
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• pp.14-20
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• 2005

To carry out perfectly the forming analysis of the extruding products, it is necessary that the friction boundary condition between dies and blanks should be worked out the accurate numerical friction models. But, the existing numerical models of the extrusion may be large different from the actual conditions. In this study, accurate analysis of the extrusion forming for the variation of pressure and velocity should be subjected. It is to develop the accuracy of the numerical friction models and potentialize to apply for the high speed forming work in the extrusion. Therefore, the results should improve the accuracy, cause the energy saving for the extrusion and finally expand the applying areas of the results.