• Title/Summary/Keyword: high speed forming

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The formation of diamond films on high speed steel with a titanium inter- layer by electron-assisted CVD process (화학증착법에 의한 티타늄 피복된 고속도강에의 다이아몬드 박막 형성)

  • 정연진;이건영;이호진;최진일
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.1
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    • pp.6-11
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    • 2004
  • The characteristics of interface layer and the effect of bias voltages on the nucleation density and heteroepitaxial growth of diamond films were studied in the hot filament CVD diamond process. Diamond films were deposited on a high speed steel (SKH-51) substrate by bias-assisted hot filament CVD technique with a titanium interlayer. The bias applied for enhancing the emission of electrons from the filament increased the nucleation density and achieving heteroepitaxial growth of CVD diamond. Diamond films obtained at a gas pressure of 20 torr; a bias voltage of 200 V and a substrate temperature of $700^{\circ}C$. Titanium was a suitable element as an interlayer for the diamond deposition on steel because it has high diffusivity of Fe and C as a carbide forming element.

A Study on the $CO_2$ Laser Beam Welding of Thin Steel Sheets and Tailored Blanks - Between Similar Thin Sheet Materials - (박판의 $CO_2$레이저 빔 용접과 소재접합일체성형에 관한 연구- 동질 박판재간 -)

  • 이희석;배동호
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.54-63
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    • 1997
  • For the purpose of establishing laser welding condition (laser power, welding speed and beam focus) and of evaluating tailored blanks for two kinds of thin steel sheets SPCC and SK5M using in the thin plate structure such as automobile, train, and so on, investigated their $CO^2$ laser weldability under various initial welding conditions. SPCC thin sheet showed good weldability under some welding conditions. But, high carbon steel sheet SK5M needed heat treatment after welding to obtain ductility of the welded joint. And next, tailored blank was tested through deep drawing to evaluate reliability of their obtained laser welding conditions. The forming depths by tailored blank were SPCC+SPCC=22-25mm and SK5M+SK5M=13-25mm.

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Evaluation of Mechanical Properties of AZ31B for Sheet Metal Forming at Warm and High Temperature (온간, 열간 판재 성형을 위한 AZ31B의 기계적 성질 평가)

  • Choo D. K.;Kim W. Y.;Lee J. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.256-259
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    • 2004
  • In the present study, AZ31B sheets has a bad formability in room temperature, but the formability is improved significantly as increasing the temperature because of rolled magnesium alloy sheet has a hexagonal closed packed structure (HCP) and a plastic anisotropy. In this paper, after tensile test in various temperatures, strain rate, show the tensile mechanical properties, yield and ultimate strength, K-value, work hardening exponent(n), strain rate sensitivity(m). As temperature increased, yield, ultimate strength and K-value, work hardening exponent(n) are decreased but strain rate sensitivity(m) is increased. As cross-head-speed increased, yield, ultimate strength and K-value, work hardening exponent(n) are increased. And according to the temperature, how change the plastic anisotropy factor R. In addition, we observed how temperatures and cross-head-speed effect on microstructure.

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Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters (용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구)

  • Jeung, Woo Chang;Kim, Sam Soo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

A 2×2 MIMO Spatial Multiplexing 5G Signal Reception in a 500 km/h High-Speed Vehicle using an Augmented Channel Matrix Generated by a Delay and Doppler Profiler

  • Suguru Kuniyoshi;Rie Saotome;Shiho Oshiro;Tomohisa Wada
    • International Journal of Computer Science & Network Security
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    • v.23 no.10
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    • pp.1-10
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    • 2023
  • This paper proposes a method to extend Inter-Carrier Interference (ICI) canceling Orthogonal Frequency Division Multiplexing (OFDM) receivers for 5G mobile systems to spatial multiplexing 2×2 MIMO (Multiple Input Multiple Output) systems to support high-speed ground transportation services by linear motor cars traveling at 500 km/h. In Japan, linear-motor high-speed ground transportation service is scheduled to begin in 2027. To expand the coverage area of base stations, 5G mobile systems in high-speed moving trains will have multiple base station antennas transmitting the same downlink (DL) signal, forming an expanded cell size along the train rails. 5G terminals in a fast-moving train can cause the forward and backward antenna signals to be Doppler-shifted in opposite directions, so the receiver in the train may have trouble estimating the exact channel transfer function (CTF) for demodulation. A receiver in such high-speed train sees the transmission channel which is composed of multiple Doppler-shifted propagation paths. Then, a loss of sub-carrier orthogonality due to Doppler-spread channels causes ICI. The ICI Canceller is realized by the following three steps. First, using the Demodulation Reference Symbol (DMRS) pilot signals, it analyzes three parameters such as attenuation, relative delay, and Doppler-shift of each multi-path component. Secondly, based on the sets of three parameters, Channel Transfer Function (CTF) of sender sub-carrier number n to receiver sub-carrier number l is generated. In case of n≠l, the CTF corresponds to ICI factor. Thirdly, since ICI factor is obtained, by applying ICI reverse operation by Multi-Tap Equalizer, ICI canceling can be realized. ICI canceling performance has been simulated assuming severe channel condition such as 500 km/h, 8 path reverse Doppler Shift for QPSK, 16QAM, 64QAM and 256QAM modulations. In particular, 2×2MIMO QPSK and 16QAM modulation schemes, BER (Bit Error Rate) improvement was observed when the number of taps in the multi-tap equalizer was set to 31 or more taps, at a moving speed of 500 km/h and in an 8-pass reverse doppler shift environment.

Tailored Blank Welding of Stainless Steel to Make Lightweight Design Muffler (I) - Laser Butt Welding Characteristic of Stainless Steel Sheet - (머플러 부품의 경량화를 위한 STS강판의 TWB 용접 (I) - STS강판의 레이저 맞대기 용접특성 -)

  • Kim, Yong;Park, Pyoung-won;Park, Ki-young;Lee, Kyoung-don;Kim, Seok-jin
    • Laser Solutions
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    • v.17 no.2
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    • pp.11-18
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    • 2014
  • This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. Specially we tried to apply the TWB technique to exhaust system. The materials used in this work were ferritic 439 stainless steel sheet with a thickness of 1.2mm and 0.8mm. Welding tests were conducted for BOP test and dissimilar thickness (0.8 to 1.2t) cases. Major process parameters were position of focus, travel speed, shielding gas and joint (gap) condition. As a result, there are nothing significant welding characteristic compare with TWB of carbon steel. Stainless steel shows the good weldability and mechanical properties (tensile, hardness and forming strength) also shows high level. Just problem is gap condition. However, also in this case, it shows not only good forming strength but also base metal fracture after tensile test. And to conclude, it is good opportunity to make lightweight design muffler using TB welding technique.

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Design of a CMAC Controller for Hydro-forming Process (CMAC 제어기법을 이용한 하이드로 포밍 공정의 압력 제어기 설계)

  • Lee, Woo-Ho;Cho, Hyung-Suck
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.3
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    • pp.329-337
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    • 2000
  • This study describes a pressure tracking control of hydroforming process which is used for precision forming of sheet metals. The hydroforming operation is performed in the high-pressure chamber strictly controlled by pressure control valve and by the upward motion of a punch moving at a constant speed, The pressure tracking control is very difficult to design and often does not guarantee satisfactory performances be-cause of the punch motion and the nonlinearities and uncertainties of the hydraulic components. To account for these nonlinearities and uncertainties of the process and iterative learning controller is proposed using Cerebellar Model Arithmetic Computer (CMAC). The experimental results show that the proposed learning control is superior to any fixed gain controller in the sense that it enables the system to do the same work more effectively as the number of operation increases. In addition reardless of the uncertainties and nonlinearities of the form-ing process dynamics it can be effectively applied with little a priori knowledge abuot the process.

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The Effect of Processing Parameters on HTS Tube Characteristics

  • Jung, Sengho;Jang, Guneik;Ha, Dongwoo;Sung, Taehyun
    • Transactions on Electrical and Electronic Materials
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    • v.5 no.2
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    • pp.55-60
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    • 2004
  • High-temperature Superconductor(HTS) tubes were fabricated in terms of different chemical compositions and various SrSO$_4$additions by centrifugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were 1050$^{\circ}C$, 1100$^{\circ}C$ and 550$^{\circ}C$ for 30 min, respectively. The mould rotating speed was 1000 rpm. A tube was annealed at 840$^{\circ}C$ for 72 hours in oxygen atmosphere. The plates like grains more than 20 $\mu\textrm{m}$ were well developed along the rotating direction of mould regardless of initial chemical compositions and the amounts of SrSO$_4$in Bi2212. The specimen with Bi2212 composition exhibited T$\_$c/ of 83 K, while the specimens fabricated with other compositions are lower than 60 K. The measured I$\_$c/ and J$\_$c/ at 77 K(B = 0 T) in Bi2212 with 7 % SrSO$_4$ composition were about 680 A and 380 A/$\textrm{cm}^2$.

On the Derivation of Material Constants Associated with Dynamic Behavior of Heat Formed Plates (열성형 판 부재의 동적거동에 관련된 재료상수 산출에 관한 연구)

  • Lee, Joo-Sung;Lim, Hyung-Kyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.105-114
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    • 2016
  • When impact load is applied to a plate structure, a common phenomenon that occurs in structures is plastic deformation accompanied by a large strain and eventually it will experience a fracture accordingly. In this study, for the rational design against accidental limit state, the plastic material constants of steel plate which is formed by line heating and by cold bending procedure have been defined through the numerical simulation for the high speed tension test. The usefulness of the material constants included in Cowper-Symonds model and Johnson-Cook model with the assumption that strain rate can be neglected when strain rate is less than the intermediate speed is verified through comparing the present numerical results with those in references. This paper ends with describing the future study.

A Study on the Fault Tolerance and High Efficiency Control of 4 Leg DC/DC Converter for Battery Energy Storage System in Standalone DC Micro-grid (독립형 DC마이크로그리드 내 BESS용 4 LEG DC/DC 컨버터의 고장허용 및 고효율 제어에 관한 연구)

  • Choi, Jung-Sik;Oh, Seung-Yeol;Cha, Dae-Seak;Chung, Dong-Hwa
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.9
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    • pp.1239-1248
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    • 2018
  • This paper proposes a fault tolerant and high efficiency operation algorithm for a 4 LEG DC/DC converter for a battery energy storage system(BESS) forming a main power source in a standalone DC micro grid. The BESS for the main power supply in the stand-alone DC micro-grid is required to operate at high speed according to fault tolerant control and load by operating at all times. Fault-tolerance control changes the short-circuit fault to an open-circuit fault by using a fuse in case of leg fault in 4 legs, and operates stably through phase shift control. In addition, considering the loss of the power semiconductor, the number of LEG operation is adjusted to operate at high efficiency in the full load region. In this paper, fault tolerant control and high efficiency operation algorithm of DC/DC converter for BESS in standalone DC micro grid is presented and it is proved through simulation and experiment.