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Abnormal Vibration Diagnosis of High Pressure LNG Pump (고압 LNG 펌프의 이상 진동 진단)

  • Kim, H.E.;Choi, B.K.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.45-49
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    • 2005
  • Liquefied natural gas takes up six hundredths of the volume of natural gas, which makes storage and transportation much easier. To send out natural gas via a pipeline network across the nation, high-pressure LNG pumps supply highly compressed LNG to high-pressure vaporization facilities. The Number of high-pressure LNG pumps determined the send-out amount in LNG receiving terminal. So it is main equipment at LNG production process and should be maintained on best conditions. In this paper, to find out the cause of high beat vibration at cryogenic pumps, vibration and motor current signal analysis have been performed. High vibration of cryogenic pumps could be reduced due to the modification of motor rotor.

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Vibration Diagnosis of High Pressure LNG Pump (고압 LNG 펌프의 진동 진단)

  • Choi, Byeong-Geun;Kim, Hak-Eun;Choi, Chang-Lim;Lee, Jae-Myeong;Bang, Sang-Su
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.776-779
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    • 2005
  • Liquefied Natural Gas takes up six hundredths of the volume of natural gas, which makes storage and transportation much easier. To send out natural gas via a pipeline network across the nation, high pressure LNG pumps supply highly compressed LNG to high-pressure vaporization facilities. The Number of high Pressure LNG pumps determined the send out amount in LNG receiving terminal. So it is main equipment at LNG production process and should be maintained on best conditions. In this paper, to find out the cause of high beat vibration at cryogenic pumps, vibration and motor current analysis have been performed. And high beat vibration of cryogenic pumps could be reduced due to the modification of motor rotor.

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A Study on the Procedure of Quantitative Risk Assessment for High Pressure Natural Gas Pipeline (도시가스 고압배관의 정량적 위험평가 절차에 관한 연구)

  • Lee, Kyung-Sik;Jo, Young-Do;Ryou, Young-Don;Ko, Jae-Wook
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.25-31
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    • 2008
  • Recently risk management based on a quantitative assessment is considered to improve the level of safety in Korea. This paper focuses on the procedure of the quantitative risk assessment for natural gas pipelines. For that purpose, the methods to estimate failure frequency based on failure causes from European Gas Pipeline Incident Data Group and BG Transco, to analyze consequence caused by fire, and to calculate individual risk and societal risk have been proposed systematically in this paper. Risk criteria of individual risk and societal risk have been proposed by considering the environment of pipeline route in Korea. The proposed procedure of quantitative risk assessment may be useful for risk management during the planning and building stages of a new pipeline, and modification of buried pipeline.

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Analysis of Stresses on Buried Natural Gas Pipeline Subjected to Ground Subsidence (매설 천연가스배관의 지반침하에 의한 응력 분석)

  • 김형식;김우식;방인완;오규환;홍성호
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.54-64
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    • 1998
  • This study was initiated to examine the stress and deformation characteristics of the pipelines which were subjected to various environmental conditions in order to confirm their integrity. As the part of them, this paper presents the analysis results for the effect of ground subsidence combined with main loads on buried natural gas pipelines. The ground subsidence which can occur for buried gas pipeline has been classified to the three cases. Finite element method was used to analyze the effect of ground subsidences on pipeline of 26 inch(0.660 m) and 30 inch(0.762 m) diameter used as high pressure ($70 kg_f/cm^2(6.86 MPa)$) main pipelines of KOGAS. This paper shows the result of stress analysis for the pipelines subjected to those three case ground subsidence. Comparing these results with safety criterion of KOGAS(0.9 $\sigma_y$), maximum allowable settlement and loads have been calculated.

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Consequence Analysis for Release Scenario of Buried High Pressure Natural Gas Pipeline (지하매설 도시가스배관의 누출시나리오에 따른 사고피해영향분석)

  • Kim, Jin Hyung;Ko, Byung Seok;Yang, Jae Mo;Ko, Sang-Wook;Ko, Jae Wook
    • Journal of the Korean Institute of Gas
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    • v.18 no.3
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    • pp.67-74
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    • 2014
  • Buried natural gas pipelines in densely populated urban areas have serious hazards of property damages and casualties generated by release, dispersion, fire and explosion of gas caused by outside or inside failures. So as to prevent any accident in advance, managers implement danger management based on quantitative risk analysis. In order to evaluate quantitative risk about buried natural gas pipelines, we need calculation for radiant heat and pressure wave caused by calculation for release rate of chemical material, dispersion analysis, fire or explosion modeling through consequence analysis in priority, in this paper, we carry out calculation for release rate of pressured natural gas, radiant heat of fireball based in accident scenario of actual "San Bruno" buried high pressured pipelines through models which CCPS, TNO provide and compare with an actual damage result.

Features and Cost Reduction Effect of High Pressure LNG Pipeline Network (고압 LNG 배관망의 특성 및 비용절감 효과)

  • Kim, Ho-Yeon;Hong, Young-Soo;Noh, Joo-Young;Eom, Yun-Seong;Kim, Cheol-Man
    • Journal of Energy Engineering
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    • v.17 no.3
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    • pp.139-144
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    • 2008
  • Recently due to march as the high oil price, It is necessary for Korea to grope a plan, which is to increase the energy efficiency of existing facilities as well as to develop overseas gas and oil resources. With this point, this work carried out to approach the high pressure LNG pipeline network of Inchon receiving terminal with Newton method as corrective flowrate. We found that the high pressure network mainly depends on FCVs(Flow Control Valves). The high pressure pump showed the maximum efficiency at the FCVs of 50% opening and could discharge LNG only above the LNG head of 1,500m from a system curve obtained. The operating cost of pumps was estimated from their operating points. We compared the operating cost under normal operation with the operating cost under maximum efficiency. Especially, we obtained the day savings of a year as wells as the hour savings of a day. From the results, the high pressure network win be able to reduce the operating cost of 138 million wons in a year. This means that a pump can reduce the operating cost of 9,823 thousands won. Consequently, this work could find the operating features of the pumps under the complicated high pressure LNG network and the savings effect of the pump operating cost. Also, the results will be able to macroscopically contribute the heightening of national energy competitiveness as well as to microscopically contribute the future effective operation of LNG receiving terminal.

Analysis of crack occurs under unsteady pressure and temperature in a natural gas facility by applying FGM

  • Eltaher, Mohamed A.;Attia, Mohamed A.;Soliman, Ahmed E.;Alshorbagy, Amal E.
    • Structural Engineering and Mechanics
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    • v.66 no.1
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    • pp.97-111
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    • 2018
  • Cracking can lead to unexpected sudden failure of normally ductile metals subjected to a tensile stress, especially at elevated temperature. This article is raised to study the application of a composite material instead of the traditional carbon steel material used in the natural gas transmission pipeline because the cracks occurs in the pipeline initiate at its internal surface which is subjected to internal high fluctuated pressure and unsteady temperature according to actual operation conditions. Functionally graded material (FGM) is proposed to benefit from the ceramics durability and its surface hardness against erosion. FGM properties are graded at the radial direction. Finite element method (FEM) is applied and solved by ABAQUS software including FORTRAN subroutines adapted for this case of study. The stress intensity factor (SIF), temperatures and stresses are discussed to obtain the optimum FGM configuration under the actual conditions of pressure and temperature. Thermoelastic analysis of a plane strain model is adopted to study SIF and material response at various crack depths.

Development of the computer program calculating the stress induced by various loads for buried natural gas pipeline ( I ) (매설 천연가스 배관의 제반하중에 의한 응력 계산용 프로그램 개발 (I))

  • Bang I.W.;Kim H.S.;Kim W.S.;Yang Y.C.;Oh K.W.
    • Journal of the Korean Institute of Gas
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    • v.2 no.2
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    • pp.18-25
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    • 1998
  • According to the requirements of ANSI B3l.8, the pipe thickness is determined with hoop stress resulted from internal pressure. And the other loads induced by soil, vehicle, thermal expansion, ground subsidence, etc shall be evaluated rationally. There are two ways of calculating stress of buried gas pipeline. The first is FEM. FEM can calculate the stress regardless of the complexity of pipeline shape and boundary conditions. But it needs high cost and long time. The second is the way to use equation. The reliable equations to calculate the stress of buried gas pipeline was developed and have been used in designing pipeline and evaluating pipeline safety, But these equation are very difficult to understand and use for non-specialist. For easy calculation of non-specialist, the new computer program to calculate stress of buried natural gas pipeline have been developed. The stress is calculated by the equations and extrapolation of the graph resulted from FEM. The full paper is consist of series I and II. In this paper, series I, the calculating equation of the program is explained in detail.

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A Study of Thermo-Mechanical Analysis for the Design of High Pressure Piping System for Natural Gas Fuel Vessel (천연가스 연료선박의 고압 이중 배관 설계를 위한 열-구조 해석에 관한 연구)

  • Park, Seong-Bo;Sim, Myung-Ji;Kim, Myung-Soo;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.425-431
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    • 2015
  • LNG (liquefied natural gas) is considered the best alternative eco-fuel, and many studies on the LNG fuel system have been performed to use LNG as the fuel for ships. For the LNG fuel supply system, natural gas transfers from the vaporizer to the engine in the gaseous state with a temperature of $50^{\circ}C$ and a pressure of 35MPa. Therefore, a structural safety evaluation of the double-walled pipelines considering thermal load is essential. In this article, an uniaxial tensile test for super duplex stainless steel, material for double-walled pipe, according to the annealing time was carried out to analyze the thermal effect. In addition, thermo-structural analysis of the high temperature-high pressure double-walled pipe with fixed supports that are now used widely was carried out to evaluate the structural safety. To minimize stress concentration of the connection point between the support and inner pipe, the shapes of the new type support that can slip through inner pipe were proposed, and the supports which has best structural performance was selected using the results from the thermo-structural analyses of new supports and an analysis of the whole double-walled pipeline was performed to ensure structural safety. These results can be used as a database for the design of double-walled pipelines and sliding support.

Seismic Influence on Subsea Pipeline Stresses

  • Choi, Byoung-Yeol;Lee, Sang-Gil;Kim, Jin-Kwang;Oh, Jin-Soo
    • Journal of Advanced Research in Ocean Engineering
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    • v.3 no.1
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    • pp.1-14
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    • 2017
  • The safety analysis of an earthquake is carried out during the operation of a subsea pipeline and an onshore pipeline. Several cases are proposed for consideration. In the case of a buried pipeline, permanent ground deformation by the earthquake and an increase of internal pressure by the acceleration of the earthquake should be considered. In the case of a subsea pipeline, a bending moment is caused by liquefaction of the backfill material on a trenched seabed, etc., which results in a high bending moment of the buried pipeline. The bending moment causes the collapse of the subsea pipeline or a leak of crude oil or gas, which results in economic loss due to enormous environmental contamination and social economic loss owing to operation functional failure. Thus, in order to prevent economic loss and operation loss, structurally sensitive design with regard to seismic characteristics must be performed in the buried pipeline in advance, and the negative impact on the buried pipeline must be minimized by conducting a thorough analysis on the seabed and backfilling material selection. Moreover, it is proposed to consider the selection of material properties for the buried pipeline. A more economical review is also required for detailed study.