• 제목/요약/키워드: high density aggregate

검색결과 123건 처리시간 0.028초

고속회전형 마쇄기술을 통한 순환골재 품질향상에 관한 연구 (A Study on the Quality Improvement of Recycled Coarse Aggregate by High Speed Rotating Grinder)

  • 이기원;여운호
    • 한국건설순환자원학회논문집
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    • 제7권4호
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    • pp.341-348
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    • 2019
  • 본 연구에서는 기존 건설폐기물 파·분쇄 기술의 문제점을 분석하여 저품질 순환골재의 문제점을 진단하고 콘크리트용 순환골재의 고품질화 방안으로 새로운 회전형 마쇄기술을 개발하고자 하였으며, 회전형 마쇄기술의 해석 모델링을 통하여 해당 기술의 현장 적용전 모르타르 박리 유효성을 확인하고, 현장에 적용하여 생산된 순환골재의 품질특성을 확인하여 콘크리트용 순환굵은골재로의 적합성을 확인하는 것을 목적으로 한다. 모르타르 박리기술을 현장에 제작·설치하여 기술 투입전, 투입후 순환골재의 모르타르 부착량, 절대건조밀도 및 흡수율의 상관관계를 분석하였으며, 콘크리트용 순환굵은골재의 핵심 품질특성인 입도, 절대건조밀도 및 흡수율을 시험분석 하였다.

Autogenous mill을 이용(利用)한 순환골재(順換骨材) 생산(生産) 공정(工程) 개발(開發) (Development of Recycled Aggregate Producing Circuit Using Autogenous mill)

  • 김관호;이덕재;조희찬;안지환
    • 자원리싸이클링
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    • 제16권5호
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    • pp.25-30
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    • 2007
  • 건설폐기물 발생량이 매년 급격히 증가함에 따라 건설폐기물 처리의 중요성이 점차 심화되고 있으며, 그 중에서도 가장 많은 비중을 차지하고 있는 폐콘크리트의 처리에 가장 많은 노력을 기울이고 있다. 현재 폐콘크리트는 단순 파쇄를 통해 매움재나 채움재 등의 저급한 용도의 순환골재로 재활용되고 있다. 그러나 부족한 구조용 골재 수급문제를 해결하고 자원의 효율적인 활용을 위해서, 천연골재를 대체하여 구조용 골재로 사용될 수 있는 고품질의 순환골재 생산이 절실히 요구되고 있다. 따라서 본 연구에서는 autogenous mill과 가열처리 방법을 이용하여 고품질 순환골재 생산 공정을 개발하였다. 개발된 공정을 이용하여 약 30분간 파분쇄과정을 통해 생산된 순환골재의 품질은 밀도 $2.5\;g/cm^3$이상, 흡수율 3% 이하로 KS F 2573의 1종 굵은 순환골재 품질 기준을 만족하였으며, 이를 바탕으로 고품질의 순환골재 생산을 위한 연속공정을 개발하였다.

합성경량골재(SLA)를 사용한 경량콘크리트의 파괴, 역학적 특성 및 내구성 (The Fractural-Mechanical Properties and Durability of Lightweight Concrete Using the Synthetic Lightweight Aggregate)

  • 조병완;박승국;박종빈;데니엘 C. 젠슨
    • 콘크리트학회논문집
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    • 제17권1호
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    • pp.19-25
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    • 2005
  • 폐플라스틱과 fly ash를 건설분야에서 재활용하는 것은 환경오염의 방지와 함께 경제적인 건설 신소재를 개발할 수 있어 각종 환경규제 속에 대처할 수 있는 훌륭한 방안이다. 본 연구에서는 $12\%$ 탄소를 함유한 fly-ash와 폐플라스틱를 이용하여 합성경량골재를 제작하였다. 최대치수 9.5mm의 골재는 fly ash 함유량을 $0\%$, $35\%$, $80\%$ 으로 제조하였다. 팽창 점토 경량 골재와 보통 중량 골재를 비교군으로 사용하였다. 골재의 입도, 비중, 흡수율을 실험하였으며 골재종류별로 다섯 변수의 콘크리트 공시체를 제조하였다. 합성경량골재 콘크리트의 특성을 파악하기 위하여 밀도, 압축강도, 탄성계수, 할렬인장강도, 파괴인성, 파괴 에너지등을 구하였다. 또한 콘크리트 내구성을 알 수 있는 표면박리 저항성 실험을 하였다. 실험결과 압축강도와 인장강도는 보통중량 골재와 일반적인 점토 경량골재를 사용한 콘크리트 보다 합성경량골재의 경우가 더 낮았으나 상대적으로 우수한 파괴특성을 나타내었다. 합성경량골재 콘크리트는 상대적으로 낮은 압축 탄성계수를 가졌으나 높은 연성을 나타내었다. 합성경량골재의 av ash 함유량이 증가함에 따라, 콘크리트의 모든 특성이 향상되었다. fly ash 함유량 $80\%$의 합성경량 골재를 사용한 콘크리트가 표면박리 저항성이 가장 우수하였다.

배합조건에 따른 경량 EPS 콘크리트의 물리적 특성에 관한 실험적 연구 (An Experimental Study on the Properties of EPS Concrete according to the Variation of Mix Design)

  • 이정구;정은혜;강철;조성현;정갑철;김진만
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.833-836
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    • 2006
  • The purpose of study is to develope for lightweight concrete panel which have high quality with insulation performance of sound. The use of lightweight concrete products has been increased at a recently high structures. Also, the gathering of nature aggregate is limited, so that lack of fine aggregate is appearing. Statistical analysis is practiced on the properties of EPS concrete according to the variation of mix design. As a result saturated density is affected by amount of Bottom ash.Also compressive strength is affected by W/B ratio at the early age and amount of Bottom ash at the latter age.

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폐콘크리트 미분말 대체율 변화와 입도 변화에 따른 경량기포콘크리트의 특성에 관한 실험적 연구 (An Experimental Study on the Properties of Lightweight Foamed Concrete According to the Replacement Ratio and Particle Size of Waste Concrete Powder)

  • 이대근;한상일;박효진;강철;강기웅;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 추계 학술논문 발표대회
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    • pp.121-125
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    • 2009
  • The recycling of waste concrete is increasing for the environment protection and the shortage of aggregate according to the large scale construction project in Korea. The more manufacturing high quality recycled aggregate is produced, the more waste concrete powder generated from the manufacture process of recycled aggregate, and the consideration about the recycling of waste concrete powder is need. Waste concrete powder was used for the partial replacement of silica powder, which is a main raw material for the manufacture of autoclave foamed concrete. According to the results of research, the slurry density, flow, compressive strength mainly depend on the replacement ratio of particle size and waste concrete powder. At the SEM analysis, the more high-waste concrete powder was the less there are generated tobermorite. But we conclude that it is possible to replace WCP as silica source in the manufacture of the lightweight foamed concrete.

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Producing synthetic lightweight aggregates by treating waste TFT-LCD glass powder and reservoir sediments

  • Tang, Chao-Wei
    • Computers and Concrete
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    • 제13권3호
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    • pp.325-342
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    • 2014
  • The use of lightweight aggregate (LWA) instead of ordinary aggregate may make lightweight aggregate concrete, which possesses many advantages such as lightweight, lower thermal conductivity, and better fire and seismic resistance. Recently the developments of LWA have been focused on using industrial wastes as raw materials to reduce the use of limited natural resources. In view of this, the intent of this study was to apply Taguchi optimization technique in determining process condition for producing synthetic LWA by incorporating waste thin film transition liquid crystal displays (TFT-LCD) glass powder with reservoir sediments. In the study the waste TFT-LCD glass cullet was used as an additive. It was incorporated with reservoir sediments to produce LWA. Taguchi method with an orthogonal array L16(45) and five controllable 4-level factors (i.e., cullet content, preheat temperature, preheat time, sintering temperature, and sintering time) was adopted. Then, in order to optimize the selected parameters, the analysis of variance method was used to explore the effects of the experimental factors on the performances (particle density, water absorption, bloating ratio, and loss of ignition) of the produced LWA. The results showed that it is possible to produce high performance LWA by incorporating waste TFT-LCD glass cullet with reservoir sediments. Moreover, Taguchi method is a promising approach for optimizing process condition of synthetic LWA using recycled glass cullet and reservoir sediments and it significantly reduces the number of tests.

Palm oil industry's bi-products as coarse aggregate in structural lightweight concrete

  • Huda, Md. Nazmul;Jumaat, Mohd Zamin;Islam, A.B.M. Saiful;Darain, Kh Mahfuz ud;Obaydullah, M.;Hosen, Md. Akter
    • Computers and Concrete
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    • 제19권5호
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    • pp.515-526
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    • 2017
  • Recent trend is to use the lightweight concrete in the construction industry because it has several advantages over normal weight concrete. The Lightweight concrete can be produced from the industrial waste materials. In South East Asian region, researchers are very keen to use the waste materials such as oil palm shell (OPS) and palm oil clinker (POC) from the palm oil producing industries. Extensive research has been done on lightweight concrete using OPS or POC over the last three decades. In this paper the aggregate properties of OPS and POC are plotted in conjunction with mechanical and structural behavior of OPS concrete (OPSC) and POC concrete (POCC). Recent investigation on the use of crushed OPS shows that OPSC can be produced to medium and high strength concrete. The density of OPSC and POCC is around 20-25% lower than normal weight concrete. Generally, mechanical properties of OPSC and POCC are comparable with other types of lightweight aggregate concrete. It can be concluded from the previous study that OPSC and POCC have the noteworthy potential as a structural lightweight concrete.

폐콘크리트슬러지 대체율과 기포혼입률 변화에 따른 경량기포콘크리트의 특성 (Properties of Lightweight Foamed Concrete According to the Replacement Ratio of Waste Concrete Sludge and Variation of Foam Ratio)

  • 이정구;김재원;최훈국;강철;이도헌;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2007년도 추계 학술논문 발표대회
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    • pp.53-56
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    • 2007
  • Recently, waste concrete emission has been increased by acceleration of urban development and the rapid growth of redevelopment projects, so recycling of waste concrete is actively progressed, But the usage is limited to a lower value added such as the roadbed material etc. To produce the high quality recycled aggregate, breaking and washing process is added to the existing process and inevitably increases the occurrence of particle, because old mortal is included in the recycled aggregate. Therefore, this study purpose is analysis the properties of lightweight foamed concrete made by waste concrete sludge which is the by-product from produce the recycled aggregate. In result, possibility of manufacture of lightweight foamed concrete which gives equal performance compared with ALC was detect(scope of density : $0.5{\sim}0.6$, scope of compressive strength : $3.5{\sim}4.0MPa$). And scope of porosity is as follow ; total porosity : $27{\sim}30%$, open porosity : $1{\sim}5%$

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Effect of polypropylene and glass fiber on properties of lightweight concrete exposed to high temperature

  • Abdulnour Ali Jazem Ghanim;Mohamed Amin;Abdullah M. Zeyad;Bassam A. Tayeh;Ibrahim Saad Agwa;Yara Elsakhawy
    • Advances in concrete construction
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    • 제15권3호
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    • pp.179-190
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    • 2023
  • The effect of glass fibres (GF) and polypropylene fibres (PPF) on the fresh properties and mechanical properties of lightweight concrete (LWC) exposed to high temperatures is investigated in this study. In this study, fifteen LWC mixtures were carried out in three different groups reinforced with PPF or GF fibers by 0%, 0.2%, and 0.4% by volume of concrete. The first group included aluminum powder (AP) as an air agent at 0.03% with the normal weight coarse aggregate (NWCA) by 100% of the weight of coarse aggregate. In the second group, 33% of the NWCA weight was replaced by lightweight coarse aggregate (LWCA). In the third group, 67% of the NWCA weight was replaced by LWCA. The slump, unit weight, Compressive strength (CS), tensile strength (TS), and flexural strength (FS) were examined. For two hours, the CS and FS were subjected to elevated temperatures of 200℃, 400℃, and 600℃, in addition to microstructure analysis of concrete. In comparison to the reference mixture, the fresh properties and bulk density of LWC decreased with the use of the air agent or the replacement of 67% of the NWCA with LWCA. As a result of the fiber addition, both the slump test and the bulk density decreased. The addition of fibers increased the CS; the highest CS was 38.5 MPa when 0.4% GF was added, compared to 28.9 MPa for the reference mixture at the test age of 28 days. In addition, flexural and TS increased by 53% and 38%, respectively, for 0.4% GF mixes. As well as, adding 0.4% GF to LWC maintained a higher CS than other mixtures.

이산요소법을 이용한 다단 임팩트 파쇄기 내 입자 거동 모사 (Simulation of Particle Behaviors within a Multi-stage Impact Crusher using Discrete Element Method)

  • 유명열;이훈
    • 자원리싸이클링
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    • 제27권3호
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    • pp.86-92
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    • 2018
  • 건설폐기물 발생량은 매년 꾸준하게 상승하고 있으며 재활용촉진 법이 재정되어있지만 콘크리트-시멘트페이스트 간의 단체분리 저하로 인해 높은 흡수율과 낮은 밀도로 순환골재 품질 기준에 제시되어 있는 콘크리트용 순환골재로서 사용되기 어려운 실정이다. 따라서 본 연구에서는 순환골재의 품위 향상에 필수적인 몰타르 제거를 위하여 다단형 임팩트 크러셔를 사용하였다. 장비의 특성을 분석하는데 있어서 전산 모사 방법인 DEM (Discrete Element Method)를 이용하여 영상 분석을 이용한 내부 입자의 거동 특징과, 투입 입자-장비의 각 부분에 발생하는 에너지의 스펙트럼을 분석하였다. 내부벽, 가이더 및 임펠러의 힘의 크기를 발생하는 횟수에 따라 스펙트럼을 생성하여 효과적인 분석이 가능하였다. 효과적인 박리현상을 발생시키기 위하여, 저에너지 그룹의 충돌 횟수(L)와 파분쇄를 발생시키는 고에너지 그룹의 충돌 횟수(H)의 비율을 토대로 회전속도 900RPM의 조건이 적절함을 확인하였다.