• Title/Summary/Keyword: heater

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A study on Optimal Design for the Inductance and Coreloss of Plate Type Induction Heater for Electric Vehicle (전기자동차용 판형 인덕션 히터의 인덕턴스 및 철손 최적설계 연구)

  • Kang, Jun-Kyu;Jo, Byoung-Wook;Kim, Ki-Chan
    • The Journal of the Korea Contents Association
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    • v.18 no.10
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    • pp.425-430
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    • 2018
  • The battery system of an electric vehicle suffers from the problem the battery output and the service life decrease at low temperature. A Positive Temperature Coefficient(PTC) heater is used for maintaining room temperature but is heavy due to a complicated insulation structure. The larger the weight is, the lower the fuel economy of the electric vehicle is. On the other hand a induction heater have a simple insulation structure, which is effective in weight reduction and has a rapid temperature rise. The induction heater consists of an LC resonance circuit. The larger the capacitance is, the higher the price and weight is. Therefore, the inductance should be increased to reduce the capacitance. Also, the main heat source of the induction heater is coreloss. So, it is important to optimize inductance and coreloss in terms of electromagnetic field design. In this paper, the inductance and the coreloss according to the change of the induction heater structure were optimized through the Taguchi method and Finite Element Method(FEM) simulation.

Low Temperature Fluidity Performance Evaluation of Composited Package Fuel Heater for Diesel Cars (디젤차량용 통합연료히터의 저온유동성 성능평가)

  • Lee, Jeong-Hwa;Park, Hyung-Won;Lee, Woong-Su;Lee, Young-Jea;Lee, Bo-Hee;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.1
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    • pp.152-158
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    • 2014
  • It is very important to supply the diesel fuel from fuel tank to combustion chamber in case of cold start procedure. the paraffin hydrocarbons are easily solidified at low fuel temperature and it can be blocking the fuel supply to the high pressure fuel pump. In order to reduce the fuel crystallization (Waxing), it have been used to develop not only cold flow additives but also the proper mounting design of fuel filter. Block heater in the fuel filter assembly have been also contained to improve the cold start and prevent blocking the fuel supply in Common Rail Direct Injection System. we can obtain the fuel pressure drop and fuel flow rate, power consumption of fuel heater to have the cold flow evaluation test with the saperated and composited fuel heater at the low ambient temperature, Due to evaluating cold flow performance of two block heater, we knew that composited package fuel heater was the excellent cold flow performance compared to separated type and obtained the parameters of cold flow.

Borehole Heater Test at KAERI Underground Research Tunnel (지하처분연구시설(KURT)에서의 시추공 히터 시험)

  • Kwon, S.;Lee, C.;Yoon, C.H.;Jeon, S.W.;Cho, W.J.
    • Tunnel and Underground Space
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    • v.21 no.3
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    • pp.225-234
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    • 2011
  • In this study, an in situ heater test for investigating the thermo-mechanical behavior related to heat flow was carried out. It was the first in situ heater test in Korea. For the test, an adequate design of heater, observation sensors, and data logging system was developed and installed with a consideration of the site condition and the test purposes. It was possible to observe that steep joints are overwhelmingly developed in the test area from a joint survey. The major rock and rock mass properties at the test site could be determined from the thermal and mechanical laboratory tests using the rock cores from the site. From the measured rock temperature distribution, it was possible to observe the influence of the rock joints and the heat flow through tunnel wall. When the heater temperature was maintained as $90^{\circ}C$, the rock temperature at 0.3 m from the heater hole was increased up to $40^{\circ}C$.

Effect of Preventive Maintenance on Performance of Air Heater in a Power Plant (계획예방정비가 발전소 공기예열기의 성능에 미치는 영향)

  • Jang, Jin-Hyung;Hong, Eun-Kee;Hwang, Kwang-Won;Yun, Rin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.5
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    • pp.465-469
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    • 2010
  • Air heater used in power plant helps increase the thermal efficiency of the boiler by recovering the heat from the boiler flue gas and thus preventing the loss of useful heat. This study investigates the effect of preventive maintenance on the performance of the air heater in a power plant. Performance indexes for the air heater are calculated to observe the changes in the performance and operation status of the air heater before and after preventive maintenance. The major performance indexes considered are temperature efficiency of the flue gas side, air leakage rate, heat recovery rate, heat transmission rate, and heat capacity ratio. The performance of the air heater is evaluated before and after preventive maintenance; our results show that all the abovementioned performance indexes are improved after the maintenance.

Electric Fan Heater Design for Eco-Energy Saving (친환경 에너지 절감형 전기온풍기 기구설계)

  • Sul, Yong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.474-479
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    • 2016
  • As the Eco-energy is recently required, electrical energy is fast increased. Several induction heating methods are attractive for Eco-energy and energy saving. In this paper, electrical fan heater was designed and developed with new concept for energy saving by electromagnetic induction heating. Proposed system was composed of three module, blast part, induction heating part and power transformation part. Induction heating method was adapted for heating and the resonant inverter was used for increasing of the power transformation efficiency. Full-bridge resonant inverter was adopted to resonant inverter. This system was composed of induction heating part made with metal(SUS 40 series), and power transformation part made with rectifier module, filter module and resonant inverter. From these results, the proposed new electric heater could be saved the energy from faster increasing the temperature compared to commercial gas and other electric heater. This electrical fan heater is possible to be used in field of home, commercial and agricultural area for eco-energy saving heater.

Effects of Alkali Metals and Chlorine on Corrosion of Super Heater Tube in Biomass Circulating Fluidized Bed Boiler (순환유동층보일러의 과열기 튜브 부식에 알칼리 금속과 염소가 미치는 영향)

  • Back, Seung-Ki;Yoo, Heung-Min;Jang, Ha-Na;Joung, Hyun-Tae;Seo, Yong-Chil
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.29-34
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    • 2017
  • This study provides the identification of corrosion cause substances in super heater tube from a commercial scale circulating fluidized bed boiler. Electricity is produced by the combustion of biomass mainly wood waste. The biomass, super heater tube, super heater tube ash, and boiler ash were collected and components associated with corrosion were analyzed. A large amount of oxygen-containing material was found due to oxidation. The chlorine content was analyzed as 6.1% and 4.3% in super heater tube ash and boiler ash respectively which were approximately 20 and 14 times higher than those of designed values. Also, alkaline metal contents (K, Na, Ca) were very high in ash samples collected from super heater tube and boiler. The tendency of slagging and fouling was predicted based on X-Ray Fluorescence (XRF) results. Basicity that can lead to slagging was estimated as 3.62 and 2.72 in super heater tube and boiler ash, respectively. Slagging would occur with ash content when considering the designed value as 0.35.

Data Monitoring System for Activation Analysis Based on Fuel Heater of Diesel Cars (디젤차량용 연료히터의 활성화분석용 데이터 모니터링 장치)

  • Lee, Bo-Hee;Son, Byong-Min;Zhao, Xiang;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.2
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    • pp.179-184
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    • 2014
  • In this paper, we have developed a data monitoring system for activation analysis based on fuel heater of diesel cars. The light oil of diesel engine below a constant temperature be changed to the waxing materials of a semisolid status like a paraffin, and then it may not start. In order to evaluate an engine activation performance, we suggest an engine start time with an change between an extremely low temperature and high temperature, a delay time goes with heater resistor and current and pressure. So, we have developed sensor module system that can obtain the operational status data between fuel line and fuel heater, and evaluate the performance of fuel heater through monitoring of a temperature and pressure. Finally, we can gather the temperature and pressure data of this system with mobile terminal, remotely and propose an utility of this system that can find problems of fuel heater through measured data.

Fabrication of Low Power Micro-heater for Micro-Gas Sensor I. The Thermal Distribution Analysis by The Finite Element Method (마이크로 가스센서를 위한 저전력 마이크로 히터의 제조 I. 유한요소법에 의한 열분포해석)

  • Chung, Wan-Young;Lim, Jun-Woo;Lee, Duk-Dong;Yamazoe, Noboru
    • Journal of Sensor Science and Technology
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    • v.6 no.4
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    • pp.337-345
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    • 1997
  • The micro heater with PSG/$Si_{3}N_{4}$ diaphragm and platinum heater pattern was designed for micro-gas sensor fabrication. The platinum heater and the platinum electrode for sensing layer were designed on the same plane and fabricated in the single photolithography process. The thermal analyses including temperature distribution over the diaphragm and power consumption of the heater were carried by finite element method. The thermal properties of the microsensor with both heater and sensing electrode on the same plane was compared with that of the typical microsensor which had the structure of sensing layer/insulator/heater on the diaphragm.

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A Study on the Characteristics of Time Dependent Temperature Change in a Automobile Washer Heater (자동차 워셔액 가열시스템의 온도 변화 특성에 관한 연구)

  • Ha, Ji-Soo;Lee, Seong-Bong;Lee, Dong-Kwon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.3
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    • pp.1040-1044
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    • 2013
  • The present paper has been accomplished to elucidate the characteristics of temperature change in a car washer heater system for removal of frost formed at the surface of a car. The previous studies had used a simplified mathematical modeling to analyse the temperature change characteristics for a car washer heater system. In the present study, an unsteady computational fluid flow and heat transfer analysis for a washer heater system has been done by using computational fluid dynamic analysis method. From the present CFD analysis, the time dependent temperature change in a car washer heater system has been analysed and derived the heating time and ejection temperature of the washer liquid to establish the optimal design basis for a washer heater system.

Development of a PTC Heater for Supplementary Heating in a Diesel Vehicle (디젤 차량의 보조 난방을 위한 PTC 히터 개발)

  • Shin, Yoon Hyuk;Kim, Sung Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.666-671
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    • 2014
  • Using positive temperature coefficient (PTC) heater as supplementary heating for diesel engine vehicles with low heat source is a good method to enhance the heating performance during cold start. In this study, the PTC elements were made by using screen printing process for forming ohmic contact layer, and prototype of PTC heater was designed and made for a diesel engine vehicle. In process of designing the PTC heater, the thermal flow analysis of PTC element modules was conducted for verifying the effect of the shapes of contact surface between each of the components (cooling fin, insulator, ceramic element). We also investigated the performance characteristic (heating capacity, energy efficiency, pressure drop) of the PTC heater through the experiments. Therefore, the experimental results indicated that prototype of PTC heater had satisfactory performance. This study will be basis for improving the manufacturing process and increasing the performance of the PTC element and heater.