• Title/Summary/Keyword: heat of hydration heat

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Method of Decreasing Cracking Index by Different Mix Conditions for Separated Placement and its Field Application (콘크리트 배합요인별 상·하부 분리타설에 의한 수화열 균열지수 저감방안 및 현장적용)

  • Kim, Min-Ho;Han, Cheon-Goo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.292-298
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    • 2016
  • In this research, considering the practical situation of separated placing method for mass concrete structure, an efficient method of controlling the heat of hydration is suggested by comparing between the simulated values and actual measurements conducted with the optimum mix design obtained from the various mix conditions with different types and amount of supplementary cementitious materials(SCMs). As the result of the research, firstly, the optimum mix designs for top and bottom layers were determined by Midas gen as OPC to FA of 85 to 15, and OPC to FA to BS of 50 to 20 to 30, respectively. The concrete mixtures prepared with the mix designs determined from the simulation satisfied the target performance range in slump, air content and compressive strength. Additionally, from temperature measurement for the actual mass concrete placed during spring, the maximum temperature difference between surface and core was about $10^{\circ}C$ with 59 and $49^{\circ}C$ for top and bottom layers, respectively, and 1.4 of cracking index was obtained. Therefore, considering the practical conditions of mass concrete construction, it is considered that the different heat of hydration method using different mix designs with SCMs can be an efficient method for controlling thermal cracking and settling cracking of mass concrete.

A Proposal of Autogenous Deformation and Self-induced Restrained Stress Test Using Thermal Analysis Results to Predict Early-Age Cracks of Externally Restrained Concrete Members (외부구속 콘크리트 부재의 초기균열 예측을 위해 온도해석 결과를 이용한 자가변형 및 구속응력 측정 실험의 제안)

  • Byun, Jong-Kwan;Kang, Won Ho;Kang, Jeong-Kil;Bae, Seong-Jae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.1
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    • pp.1-10
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    • 2018
  • It is difficult to predict the early-age cracks of strain restrained concrete members due to environmentally sensitive parameters. A new method is proposed to predict the cracks by test of autogenous deformation and self-induced restrained stress of specimens which simulates early-age crack state by hydration heat of the'Wall-On-Foundation'members. For this purpose, thermal analysis of entire structure considering the environmental condition is performed at first, and the specimens are set up where hydration heat was electronically controlled according to the analysis results. By measuring free deformation and force to compensate the autogenous strain including relaxation, feasibility of cracks can be estimated. The proposed method can predict the occurrence of cracks better than the material test of the early age concrete which has large variance. The method of this study is particularly useful when it is used as a preliminary experiments to predict the crack more precisely before full-scale concrete placement in construction of large structures.

Evaluation of Hydration Heat Properties of Mass Concrete and Crack Resistance Performance in Practical Large Underground Structures Using Ternary Blended Cement (3성분계 시멘트를 활용한 실 대형 지하구조물의 매스 콘크리트 수화 발열 특성 및 균열 저항성 평가)

  • Choi, Yun-Wang;Oh, Sung-Rok;Lee, Jae-Nam
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.82-91
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    • 2019
  • In this study, in order to evaluate Hydration Heat Characteristics of mass concrete using ternary blended cement for large underground structures, the analysis considering the temperature history and the thermal characteristics inside the actual structure was performed. The results of the analysis are compared with the measured values to verify the reliability of the analysis and to evaluate the crack resistance performance. As a result of the measured the actual structure temperature, The adiabatic temperature rise coefficients K and ${\alpha}$ of the slab were $35.1^{\circ}C$ and 0.72, respectively, and the wall was analyzed as $29.3^{\circ}C$ and 0.67. The analytical results and the correlation coefficients(r) were 0.95 and 0.98, respectively. As a result of evaluating the crack resistance of slab and wall, the minimum crack index of slab and wall was 1.22 and 1.20, respectively. These results were found to satisfy the site management standards.

Characteristics of the 80MPa High Strength Concrete according to the Hot Weather Outside Temperature conditions (서중 외기온도 조건에 따른 80 MPa 고강도콘크리트의 특성)

  • Jung, Yong-Wook;Lee, Seung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.688-696
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    • 2016
  • This paper evaluates the effect of hot weather conditions on the fresh concrete characteristics of 80-MPa high-strength concrete. The slump flow, packing ability, setting time, hydration heat, and compressive strength were evaluated under exterior temperatures of $20^{\circ}C$, $30^{\circ}C$, and $40^{\circ}C$. The slump flow, arrival speed of 500 mm, and their changes with the elapsed time were found to bring the occurrence of rapid slump loss forward by about 30 minutes when increasing the temperature by $10^{\circ}C$ from $20^{\circ}C$. The initial and final setting times of the concrete at $20^{\circ}C$ were 7 hours and 12 hours, which were reduced by 1 hour and 3 hours at $30^{\circ}C$ and by 2 hours and 5 hours at $40^{\circ}C$, respectively. The hydration heat characteristics at $20^{\circ}C$ and $30^{\circ}C$ were similar in terms of the highest temperature of the concrete casting depth and the time when the maximum temperature occurred. However, at $40^{\circ}C$, the maximum temperature occurred about 4 hours earlier, and the highest temperature per the concrete casting depth increased by about $12^{\circ}C$. Therefore, it is concluded that the characteristics can vary according to the exterior temperature. Thus, quality assurance should consider workability, temperature cracks due to hydration heat, the properties of strength development, and other characteristics.

Modeling of the Setting Characteristics of Early-age Concrete (초기재령 콘크리트의 응결특성 모델링)

  • 조호진;송하원;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.391-396
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    • 2002
  • The so called setting is defined as the onset of rigidity in fresh concrete. In the analysis of the early-age concrete behavior, we consider fresh concrete as a structural element immediately after mixing. But for the activation of real structural behavior of fresh concrete, it takes some time after the beginning of hydration reaction. So, the very early age deformations due to hydration heat and shrinkage which occur before the setting do not produce restraint stresses. In this paper, we propose a setting characteristic model based on the so called percolation theory. From the analysis using the model, the influence of curing temperature is investigated and analytical results are compared with experimental results. From the comparison, the validity of proposed model is verified. This model is also applied to evaluate stress development in a temperature-stress test machine (TSTM) specimen and then the effect of setting time on the stress development is discussed.

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Diagnosis of Crack Occurrence of Very-Early Strength Latex-Modified Concretes through Field Tests (현장실험을 통한 VES-LMC 균열발생 원인분석)

  • Choi, Pan-Gil;Lee, Bong-Hak
    • Journal of Industrial Technology
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    • v.26 no.A
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    • pp.139-146
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    • 2006
  • Many concrete bridge decks develop transverse cracking shortly after construction. These cracks accelerate corrosion of reinforcing steel and lead to concrete deterioration, damage to components beneath the deck, unsightly appearance. These cracks shorten the service life and increase maintenance costs of bridge structures. In this study, VES-LMC overlay, which provides the same benefits as a conventional overlay, is designed to cure very quickly. Although the materials for VES overlays are more expensive, the cost is more than offset by the savings on traffic control and work zone safety measures. Otherwise, reaction of hydration occurs very rapidly in beginning step(concrete placing). As a results, thermal cracking can be occur by thermal stress in accordance with hydration-heat The purpose of this study was to estimate diagnosis of crack occurrence of VES-LMC through field tests at early-age.

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A study on the Shrinkage Properties of precast concrete using Calcium hardening accelerator (칼슘계 경화촉진제를 사용한 프리캐스트 콘크리트의 수축특성에 관한 연구)

  • Min, Tae-Beom;Jo, In-Seong;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.44-45
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    • 2014
  • On this study, initial crack index was evaluated by performing FEM analysis to crack propagation from hydration heat for development of precast concrete. On the result, as increased the usage of hardening accelerator, initial compressive strength were improved and setting time also was shortened. Additionally, central temperature of concrete was increased, the reaching time for the highest temperature could be shortened. By the result to assess crack index, there was no problem about crack despite of growth of initial high hydration heating. This result guessed because of small size element when analyzed trough FEM, realization for mass concrete's crack index should be performed.

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Influence of Potassium on the Cement Clinker Formation I. Unstable Free Alkali in Clinker (시멘트 클린커 생성과정에 미치는 Potassium의 영향 I. 불안정 상태의 알칼리)

  • 서일영;최상홀
    • Journal of the Korean Ceramic Society
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    • v.22 no.1
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    • pp.25-34
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    • 1985
  • The states of alkali occuring in Portland cement clinker were studied. Potassium was added to raw mixture by there kinds ; $K_2SO_4$, $K_2CO_3$ and KOH. In case of $K_2CO_3$ and KOH addition the new state of unstable alkali was found when alkakli content is high and $SO_3$ content is low in the clinker. Unstable state of highly basic free 4K_2O$ causes lowering burnability much more than alkali sulfate especially at the early stage of burning. Lowered burnability by 4K_2O$ became more serious with higher LSF. Unstable free-4K_2O$ which is readily soluble with water reacts with gypsum to form $Ca(OH)_2$ and syngenite as soon as water is added. As a results the liberation rate of heat of hydration at the early hydration process(1st peak) was increased.

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Properties of the Modified Belite Cement with Slag (슬래그를 혼합한 개량형 벨라이트 시멘트의 특성)

  • 안태호;박원기;박동철;심광보;최상홀
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.685-690
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    • 1999
  • Modified belite cement clinker containing $\alpha$'-C2S and C4A3 were syntehsized form the mixture of raw materials. $\alpha$'-C2S was stabilized at room temperature by adding borax. Properties of the clinker were charaterized with a XRD, SEM, TEM The additive effects of slag on the hydration properties were also estimated by measurement of compressive strength fluidity and heat evolution. The experimental results exhibited that the addition of slag to the belite cement improves the fluidity and early compressive strength due to the formation of ettringite and C-S-H. The compressive strengths of the mortar with 20% slag after 7, 90 days hydration were 212, 355 kgf/cm2 respectively.

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The Study of experiment on preventing frost damage at early age of mortar in low temperature using Reduction slag. (환원슬래그를 사용한 콘크리트의 내구성 평가에 관한 연구)

  • Min, Tae-Beom;Choi, Hyun-Kuk;Mun, Young-Bum;Kim, Hyeong-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.150-151
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    • 2016
  • In previous study, researchers studied development of early anti-freezing cement at low temperature (-5℃) using hydration characteristics of reduction slag. In this study, the durability of concrete using reduction slag was conducted. The experiment result, reduction slag makes high temperature and improves compressive strength due to quick setting. And then result of durability show that it is no problem. However, it is considered that further study is needed about high shrinkages which was indicated in dry shrinkage.

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