• Title/Summary/Keyword: hardwood kraft pulp

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Separation and Utilization of Main Components of Hardwood by Organosolv Pupling (Organosolv 방법(方法)에 의(依)한 활엽수(闊葉樹) 주요(主要) 조성분(組成分)의 분리(分離) 및 이용(利用))

  • Paik, Ki-Hyon;An, Byoung-Jun;Nahm, Won-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.4
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    • pp.70-78
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    • 1988
  • To separate and utilize the main components of hardwood (Quercus mongolica) by organosov pulping (ester pulping), chips were cooked at various conditions such as; the solvent ratio (acetic acid: ethylacetate: water, 50:25:25; 33:33:34; 25:50:25), maximum temperature (165, 170, $175^{\circ}C$), and cooking times (2, 2.5, 3 hr). The pulps were bleached by the sequences of CEDED, C/DEDED, PEDED. Lignin, sugars, and acetic acid were separated from black liquor and washing liquors. 1. The selective delignification at optimal pulp yield (43-45%) was obtained by cooking at acetic acid: ethylace tate: water ratio of 33:34:34 for 3 hr at $170^{\circ}C$. But in this case, kappa no. of the pulp was not reduced under 60 points. 2. Kappa no. of the pulp could be dropped by an acetone wash to remove reprecipitated lignin a t cooked pulp. 3. The unbleached pulps had a brightness of 45-50%, whereas the bleached pulps gave at 88-93% brightness. Tensile, burst, and tear strengths of the bleached pulps were lower than those of kraft pulp, especially in tear strength. The pulps which were bleached with CEDED sequence were higher in strengths than another bleaching sequences. 4. Lignin of 90-95%(lignin base on wood)was separated from black liquor and washing liquors, while the purified sugars and recovery of acetic acid were a low. An organic phase composed of acetic acid, ethylacetate, and water was separated to a two-phase system by proper adjustment of the solvent ratios.

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Effects of Kneading Concentration on Characteristics of HwBKP Fibers (니딩 처리 시 지료농도에 따른 활엽수표백크라프트펄프의 섬유특성 변화)

  • Seo, Ji-Hye;Choi, Kyoung-Hwa;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.4
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    • pp.54-59
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    • 2015
  • In this study, effects of kneading concentration on characteristics of hardwood bleached kraft pulp (HwBKP) fibers were elucidated. A laboratory two-shaft kneader was utilized for kneading. Kneading concentration was varied in the range of 15-30% (w/w) and the number of kneading treatment was adjusted between 0 and 6 passes. It was found that kneading concentration influenced fiber characteristics. At 15% of pulp concentration, fiber length slightly increased with increasing the number of kneading passes, while other morphological properties such as fiber width and curl decreased: fiber straightening occurred. In addition, the increase in WRV and the decrease in CSF were the largest at 15% kneading concentration, meanings that fibrillation mainly occurred. In contrast, at higher kneading concentration exceeding 20%, fiber deformation like curl was mainly occurred. Also, at kneading concentration of 20% and 30%, fiber length decreased with the number of kneading passes while other morphological properties such as fiber width, and WRV increased. Severe fiber entanglement was found at 30% kneading, which shall be removed during papermaking.

Characterization of Base Paper Properties on Coating Penetration

  • Kim, Bong-Yang;Douglas W. Bousfield
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.5
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    • pp.17-25
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    • 2003
  • The influence of base paper properties and fiber type on coating penetration was studied in terms of characterization of coating holdout using two types of hand sheets as the base paper which were prepared from thermomechanical pulp (TMP) and hardwood bleached kraft pulp(KP) sized internally with alkyl ketene dimmer (AKD). Laboratory rod draw down coater was used for surface sizing and coating application. Characterization of coating penetration was done by measuring the roughness of the backside of coating layer. The backside of the coating was exposed by dissolving the fibers in a solution of cupriethylenedimine (CEO). Data show that internal sizing of base paper is effective and surface sizing is more effective to prevent coating penetration. Comparing between the two types of base papers, backside roughness of coating layer of TMP sheet is much larger and sizing is more effective to reduce coating penetration than those of KP sheet. From the result of water absorption and sizing degree after surface sizing, it seems that internal sizing slows down molecular diffusion much more than capillary penetration, but surface sizing reduces the capillary penetration. Furthermore, predominant mechanism of water into paper of TMP sheet seems to be capillary penetration, but it is molecular diffusion in the case of KP sheet.

Preparation of Microcrystalline Cellulose by using Sawdust of Tropical Hardwood Nyatoh (열대활엽수 니아토 제재 부산물을 활용한 미세결정 셀룰로오스의 제조)

  • Sung, Yong-Joo;Lee, Ji-Young;Lee, Han-Ba-Loh;Kim, Sung-Jun;Lee, Joon-Woo;Kim, Se-Bin;Park, Gwan-Soo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.3
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    • pp.59-65
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    • 2011
  • The saw dust of tropical hardwood, Nyatoh(Palaquium Spp.), was used as a raw material for the preparation of the high valued microcrystalline cellulose(MCC). Three pulping methods, soda pulping, Kraft pulping, and acid-sulfite pulping were applied to obtain cellulose from the saw dust. The residual impurities were removed with the additional bleaching processes: (A) $ClO_2{\rightarrow}H_2O_2$; (B) $ClO_2{\rightarrow}O_3$; (C) $O_3$. For the acid treatment for MCC preparation, the $H_2SO_4$, with three concentration, 20%, 40%, 60% were applied and the effects of $H_2SO_4$ concentration on the properties of MCC were evaluated. The results indicated that the MCC obtained by acid-sulfite pulping followed with $O_3$ treatment and 40% $H_2SO_4$ treatment showed less residual lignin, higher brightness and crystallinity than that of Avicel MCC.

A Comparative Study on Green Liquor Pre-Pulping Extraction of Mixed Hardwood Chips (혼합 하드우드 칩으로부터 녹액(Green Liqour)선-펄핑추출 공정에 관한 연구)

  • Um, Byung-Hwan
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.561-567
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    • 2013
  • Mixed hardwood chips were pre-pulping extracted with green liquor prior to kraft pulping in order to recover hemicelluloses for use as biofuels. This green liquor solution containing mainly sodium sulfide and sodium carbonate was applied at different alkali charges (expressed as $Na_2O$) of 0, 1, 3, and 5% on dry wood weight. The extractions were performed at $160^{\circ}C$ for residence times ranging from about 1-2 h to determine the effect of extraction severity on composition of the pre-pulping extract. The severity of hemicellulose extraction time and green liquor charge controls the concentration of acetic acid and monosaccharide sugars available for downstream processing, the accumulation of degradation products such as organic acids and furans in the extract. As the alkali charge was increased, the amount of acetate side chains on the hemicelluloses and the dissolved lignin in the extract increased but the carbohydrate and sugars in the extract decreased appreciably. Hot water extraction (0% alkali addition) released the greatest amount of carbohydrates, up to 29.80 g/L measured as component sugars, but resulted in the greatest decrease in pulp yield. Meanwhile, pre-pulping extraction with 3% green liquor increased the pulp yield while greatly reducing the component sugars to 7.08 g/L. Fundamental data obtained in this study will allow selection of optimum hemicellulose extraction conditions for integrating the extraction operation into the Kraft pulping process.

Fold Cracking of High Grammage Coated Paper Depending on Pulp Composition and Structure of Base Paper (도공원지의 원료 조성 및 구조에 따른 고평량 도공지의 접힘 터짐)

  • Sim, Kyujeong;Youn, Hye Jung;Oh, Kyudeok;Lee, Hak Lae;Yeu, Seung Uk;Lee, Yong Min
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.4
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    • pp.38-45
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    • 2015
  • Fold cracking is one of quality troubles of coated papers. In this study, the fold cracking of high grammage ($250g/m^2$) coated paper made with the different pulp composition and layer structure of base paper was investigated. The single layered, high grammage base paper was prepared by mixing of hardwood and softwood bleached kraft pulp fibers with the different ratios. The high grammage coated paper showed the higher fold cracking than low grammage coated paper because of the increase in thickness. The increase in the content of softwood pulp fibers reduced the fold cracking in the case of high grammage coated paper. When the creasing process was conducted before folding process, the fold cracking of coated paper decreased. By manufacturing the base paper with multiply structure, the fold cracking of coated paper could be reduced significantly, especially when the BCTMP and OCC were used as a middle layer and the creasing process was carried out. The delamination of layers in base paper affected the fold cracking positively.

Acacia - The Fibre of Choice

  • Ginting, Eduward;Burman, Ann;Kim, Daniel
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.311-316
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    • 2006
  • The role of short fibre pulp - Mixed Harwood, Eucalyptus, Aspen, Birch, etc for the manufacture of different grades of paper is very well recognized. At the same time, lots of efforts are in progress to maximize the advantages while preserving their own special property. Bleached Acacia Kraft Pulp (BAKP) is comparatively new entry but gained quick recognition. BAKP was introduced to the world market by South East Asian suppliers in the late 1990's. This paper discusses in detail the role and opportunities of use of short fibre pulps. A logical technical comparison has been made between BAKP and another short fibre grades. BAKP being a short, thin-walled fibre shows several similarities with Eucalyptus pulp in terms of good bulk and stiffness. Refining energy and strength properties are very similar, but the shorter fibres and thinner cell walls give an outstanding opacity and formation compared to other commercial short fibre pulps. The collapsed and band-shaped nature gives a matchless smoothness, enabling less calendaring and exceptional printing properties. BAKP is shown to give several advantages to fine paper manufactures, compared with a number of established short fibre pulps such as Brazilian and Chilean Eucalyptus, Canadian Aspen and Indonesian Mixed Hardwood. It is important to consider refining and calendaring conditions to achieve optimum performance. For outer layers of multiply board, Acacia gives excellent coverage due to its high opacity and uniform fibre distribution. Its low roughness property gives improved printability. For tissue products, Acacia gives unique property of superior softness both in terms of hand feel and bulk softness. The high fibre population gives an impression of much higher quality due to the higher opacity and good formation.

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Characterization of Electrospun Nanofibers of Cellulose Nanowhisker/Polyvinyl Alcohol Composites

  • Cho, Mi-Jung;Park, Byung-Dae;Kadla, John F.
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.2
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    • pp.71-77
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    • 2012
  • Cellulose nanowhisker (CNW) isolated from hardwood bleached kraft pulp (HW-BKP) using sulfuric acid hydrolysis was suspended in polyvinyl alcohol (PVA) and electrospun into composites nanofibers. Transmission electron microscopy (TEM) revealed the CNW to be rod-like, approximately of $16.1{\pm}4.6$ nm wide and $194{\pm}61$ nm long, providing an aspect ratio of about 12, with a particle size distribution range of $662.2{\pm}301.2$ nm. Uniform and high quality CNW/PVA composite nanofibers were successfully manufactured by the electrospinning method. As the CNW loading increases, the viscosity of CNW/PVA solutions shows a minimum at 1% CNW level which subsequently results in the smallest diameter (193 nm) of electrospun nanofibers. The average diameter of the nanofibers increased up to 284 nm with increasing CNW loading. These results suggest that the electrospinning method provides a great potential of manufacturing consistent and reliable nanofibers from CNW/PVA solution for the formation of scaffolds with potentials in future application.

Manipulation of Surface Carboxyl Content on TEMPO-Oxidized Cellulose Fibrils

  • Masruchin, Nanang;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.5
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    • pp.613-627
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    • 2015
  • Simple methods of conductometric titration and infrared spectroscopy were used to quantify the surface carboxyl content of cellulose fibrils isolated by 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-mediated oxidation. The effects of different cellulose sources, post or assisted-sonication oxidation treatment, and the amount of sodium hypochlorite addition on the carboxyl content of cellulose were reported. This study showed that post sonication treatment had no influence on the improvement of surface carboxyl charge of cellulose macrofibrils (CMFs). However, the carboxyl content increased for the isolated cellulose nanofibrils (CNFs). Thus the carboxyl content of CNFs is different from those of their corresponding bulk oxidized cellulose and CMFs. Filter paper as a CNF source imparted a higher surface charge than did hardwood bleached kraft pulp (HWBKP) and microcrystalline cellulose (MCC). It was considered that the crystallinity and microstructure of the initial cellulose affected oxidation efficiency. In addition, the carboxyl content of cellulose was successfully controlled by applying sonication treatment during the oxidation reaction and adjusting the amount of sodium hypochlorite.

Reinforcing Efficiencies of Two Different Cellulose Nanocrystals in Polyvinyl Alcohol-Based Nanocomposites

  • Park, Byung-Dae;Causin, Valerio
    • Current Research on Agriculture and Life Sciences
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    • v.31 no.4
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    • pp.250-255
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    • 2013
  • As a renewable nanomaterial, cellulose nanocrystal (CNC) isolated from wood grants excellent mechanical properties in developing high performance nanocomposites. This study was undertaken to compare the reinforcing efficiency of two different CNCs, i.e., cellulose nanowhiskers (CNWs) and cellulose nanofibrils (CNFs) from hardwood bleached kraft pulp (HW-BKP) as reinforcing agent in polyvinyl alcohol (PVA)-based nanocomposite. The CNWs were isolated by sulfuric acid hydrolysis while the CNFs were isolated by 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO)-mediated oxidation. Based on measurements using transmission electron microscopy, the individual CNWs were about $6.96{\pm}0.87nm$ wide and $178{\pm}55nm$ long, while CNFs were $7.07{\pm}0.99nm$ wide. The incorporation of CNWs and CNFs into the PVA matrix at 5% and 1% levels, respectively, resulted in the maximum tensile strength, indicating different efficiencies of these CNCs in the nanocomposites. Therefore, these results suggest a relationship between the reinforcing potential of CNCs and their physical characteristics, such as their morphology, dimensions, and aspect ratio.