• Title/Summary/Keyword: hardening time

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Prediction on the Wear Resistance of Contact Tips for GMA Welding (GMA용접에서 콘택트팁의 내마모성에 대한 예측)

  • 김남훈;김희진;유회수;고진현
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.35-42
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    • 2004
  • Contact tips are required to have a higher resistance to wear and thus to have an extended life time under the advanced GMAW welding process. Several requirements have been specified and employed by domestic industries for selecting their tips for such a purpose. However no attempt has been made to justify their requirements based on the experimental data of wear resistance or life time of contact tips. In this study, five different contact tips with three different compositions were employed for actual GMA welding up to 4 hours and were evaluated their wear resistance by measuring in every one hour the area of enlarged hole at the exit side. Experimental results clearly showed that the Cr-containing tips strengthened by precipitation hardening have much better resistance to wear than those made by work hardening. It was further noticed that Cr is an excellent alloying element for improving the wear resistance of contact tips only when it is in an properly aged condition. Initial hardness may play some role in the early stage of wear but not in the later stage of welding because the microstructure of tip changes significantly by the prolonged exposure to welding arc heat. Based on these results, critical review has been made on the current requirements employed by domestic industries. Of importance is that a new guideline has been confirmed to be more reasonable.

The Study on the Properties of the Early Strength of the Concrete According to the Usage of Hardening Accelerator (경화촉진제 사용량에 따른 콘크리트의 조기강도 특성에 관한 연구)

  • Jun, Woo-Chul;Lee, ji-Hwan;Soe, il;Lee, Jin-Woo;Lee, Jae-Sam;Cho, In-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.221-222
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    • 2012
  • This study is to high early concrete development which reveals 14 MPa within 12 hours in order to reduce the mold time of dismantlement and not do the steam curing of the precast concrete product. About (40~50) min could shorten the final setting time if the coagulation test result cement amount 100 kg/m3 was increased. In the case of the compressive strength, it was exposed to be satisfied the target value with the cement amount 500 kg/m3 combination according to the hardening accelerator addition.

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A Study on the sand mold compression strength of the N-process mold mixed with JA-EUN-DO sand. (자은도사(慈恩島砂)를 이용(利用)한 N-Process의 주형강도(鑄型强度)에 관(關)한 연구(硏究))

  • Lee, Won-Sik
    • Journal of Korea Foundry Society
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    • v.4 no.2
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    • pp.102-107
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    • 1984
  • The variations of the mold compression strength were studied by varing the contents of the silicon powder and water glass, silion purities, and molecule rates of the water glass, when domestic JA EUN DO sand is mixed with water glass (sodium silicate) and metallic silicon or ferro - silicon powder by the self - hardening N - PROCESS method. The results obtained from this experiment are as follows; 1) The compression strength of the mold used with metalic powder was higher and more stable than to be used ferro - silicon powder. 2) 6% water glass of 2.8 molecule rate and 1.5% of ferro - silicon of 75% purity for the N - PROCESS used with JA EUN DO sand was suitable mixing rate. 3) The compression strength increased with self - hardening time, and the PH values of the mixture of silicon powder and water glass did not change after 2 hours, but the compression strength increased steadily due to the reaction of remained silicon. 4) It is recommended to take 24 hours for self - hardening time at least.

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A study on the Shrinkage Properties of precast concrete using Calcium hardening accelerator (칼슘계 경화촉진제를 사용한 프리캐스트 콘크리트의 수축특성에 관한 연구)

  • Min, Tae-Beom;Jo, In-Seong;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.44-45
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    • 2014
  • On this study, initial crack index was evaluated by performing FEM analysis to crack propagation from hydration heat for development of precast concrete. On the result, as increased the usage of hardening accelerator, initial compressive strength were improved and setting time also was shortened. Additionally, central temperature of concrete was increased, the reaching time for the highest temperature could be shortened. By the result to assess crack index, there was no problem about crack despite of growth of initial high hydration heating. This result guessed because of small size element when analyzed trough FEM, realization for mass concrete's crack index should be performed.

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A stability factor for structure-dependent time integration methods

  • Shuenn-Yih Chang;Chiu-Li Huang
    • Structural Engineering and Mechanics
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    • v.87 no.4
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    • pp.363-373
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    • 2023
  • Since the first family of structure-dependent methods can simultaneously integrate unconditional stability and explicit formulation in addition to second order accuracy, it is very computationally efficient for solving inertial problems except for adopting auto time-stepping techniques due to no nonlinear iterations. However, an unusual stability property is first found herein since its unconditional stability interval is drastically different for zero and nonzero damping. In fact, instability might occur for solving a damped stiffness hardening system while an accurate result can be obtained for the corresponding undamped stiffness hardening system. A technique of using a stability factor is applied to overcome this difficulty. It can be applied to magnify an unconditional stability interval. After introducing this stability factor, the formulation of this family of structure-dependent methods is changed accordingly and thus its numerical properties must be re-evaluated. In summary, a large stability factor can result in a large unconditional stability interval but also lead to a large relative period error. As a consequence, a stability factor must be appropriately chosen to have a desired unconditional stability interval in addition to an acceptable period distortion.

Characteristics of Surface Hardening by Laser Power Control in Real Time of Spheroidal Graphite Cast Iron (실시간 출력 제어를 통한 구상흑연 주철의 레이저 표면경화 특성)

  • Kim, Jongdo;Song, Mookeun
    • Laser Solutions
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    • v.18 no.2
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    • pp.1-4
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    • 2015
  • This study is related to the surface hardening treatment to spheroidal graphite cast iron for die by using high power diode laser. Laser device used in this experiment is capable of real-time laser power control. This is because the infrared temperature sensor (two color pyrometer) attached to the optical system measures the surface temperature of specimen and adjusts the laser power in real time. The surface treatment was carried out with the change of heat treatment temperature at the beam travel speed 3 mm/sec. Hardened width and depth was measured and hardened zone was analyzed by micro vickers hardness test in order to research the optimum condition of heat treatment. The changes in microstructure of the hardened zone also was examined. As a result of hardness measurement and observations on microstructure of hardened zone, hardness increased over three times as compared with base metal because the martensite was formed on the matrix structure.

Mixed Design of Grouting Materials for Settlement Restoration Using Micro Cement (마이크로시멘트를 이용한 침하복원용 그라우팅재료의 배합 설계)

  • Lee, Il-Wha;Lee, Sung-Jin;Yun, Won-Min;Park, Sung-Ki
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1786-1792
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    • 2011
  • If the concrete track is settled excessively, it must be restored or reinforced immediately. Especially, reinforcement/restoration method should be applied without affecting on train operation. To deal with this problem, special equipment, process and material should be prepared. This paper suggest a special mixing ratio to restore the settled concrete track. Materials are classified the quick hardening mortar and the middle hardening mortar. The quick hardening mortar is used to restore the settled track and the middle hardening mortar is used to fill the void. These materials must have the appropriate gel time(1-40sec) and compressive strength($5kg/cm^2$). Various compounds is used and the micro cement is used as a main base.

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The Properties of Rheology of Underwater-Hardening Epoxy Resin According to the Temperature (온도에 따른 수중경화형 에폭시수지의 레올로지 특성)

  • Jung Eun-Hye;Kang Cheol;Kawg Eun-Gu;Bae Kee-Sun;Lee Dae-Kyung;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.49-52
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    • 2006
  • Epoxy resin has less reaction shrinkage, has better water proofing and thermal resistance than other repairing materials, to it has been applied broadly to repair and finish buildings and infrastructures. Although the ambient temperature constructed is varied with the seasons and epoxy resin has to mix with appropriate hardener due to the non self-hardening, as the real construction of it, the ambient temperature is ignored and the blending ration of epoxy resin and hardener is fixed. Also, because of the hardening time is aimed to temperature condition and the tolerance of blending ratio, we investigated the variation of viscosity according to ambient temperatures and hardener ratios. As a results of study, we can select the economical blending ratio of the epoxy resin and hardener according to site situation.

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The Improvement of Surface Layer Using Cement-hardening Agents in Dredged and Reclaimed Marine Clay (준설매립된 해성점성토에서 시멘트계 고화재를 이용한 표층개량)

  • NAM JUNG-MAN;YUN JUNG-MANN
    • Journal of Ocean Engineering and Technology
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    • v.18 no.4 s.59
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    • pp.46-51
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    • 2004
  • The surface layer in dredged and reclaimed marine clay is improved by mixing of shallow soils and hardening agents, which is made of cement, containing some other special admixtures. Tests in both laboratory and field settings are performed to investigate the improvement effect and strength properties of cement-stabilized soils. The test results show that the hardening agent sufficiently improves the soil properties of the surface layer, while increasing the load-carrying capacity. The strength of cement-stabilized soils depends, primarily, on water-to-cement ratio and curing temperature. That is, the higher curing temperature and the longer curing time, the higher the strength in cement-stabilized soils. The high ratio of water-ta-cement results in a lower strength.

A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(II) -Comparison of Hardening Characteristics by the Parts Applied Heat Treatment- (금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(II) - 표면경화의 적용 부위에 따른 열처리 특성의 차이 -)

  • Kim, Jong-Do;Song, Moo-Keun;Hwang, Hyun-Tae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1048-1054
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    • 2011
  • Laser surface hardening process is the method of hardening surface by inducing rapid self quenching of laser injected area through transfer of surface heat to inside after rapid heating of laser injected area only by high density energy heat source. This surface treatment method does not involve virtually any thermal deformation by heat treatment nor accompanies any other process after surface hardening treatment. In addition, allowing local machining, this method is a surface treatment method suitable for die with complicated shape. In this study, die material cast iron was surface-treated by using high power diode laser with beam profile suitable for heat treatment. Since the shapes of die differ by press die process, specimens were heat-treated separately on plane and corner depending on the applied parts. At this time, corner heat treatment was done with optic head inclined at $10^{\circ}$. As a result, corner heat treatment easily involves concentration of heat input due to limitation of heat transfer route by the shapes compared with plane part, so the treatment accomplished hardening at faster conveying speed than plane heat treatment.