• Title/Summary/Keyword: hard coatings

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Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of (3-glycidoxypropyl)trimethoxysilane and Colloidal Silica (폴리카보네이트 판 위에 (3-glycidoxypropyl)trimethoxysilane과 Colloidal Silica의 졸-겔 반응을 이용한 하드 코팅)

  • Kim, Ju Youn;Oh, Mee Hye;Yoon, Yeo Seong;Shin, Jae Sup
    • Journal of Adhesion and Interface
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    • v.8 no.2
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    • pp.1-8
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    • 2007
  • The hard coatings on the polycarbonate plate were performed with the object of substitution the glass in the car to the polycarbonate plate. In this research, (3-glycidoxypropyl)trimethoxysilane (GPTMS), colloidal silica (CS), and (3-aminopropyl)triethoxysilane (APS) were used to prepare the coatings by sol-gel process. The optimum conditions and formulation to get the excellent physical properties of the coating were determined. GPTMS and CS were hydrolyzed in ethanol, and then APS was added in this solution. Using these solution the hard coating were applied to the polycarbonate plate. The smooth coating which got the 2 H class in pencil hardness was formed. And this coating showed excellent abrasion resistant and adhesion property.

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An advanced PVD TiAIN multilayer coating for severe cutting conditions (극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅)

  • 김종성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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A Methodological Study of the Wear-Resistant Property Improvement on the Thermal Spray Coating for Capstan (Capstan용 용사코팅의 내마모 특성 향상 방안)

  • 어순철
    • Journal of Powder Materials
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    • v.7 no.2
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    • pp.63-70
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    • 2000
  • Thermal spray coating process has proven to be effective at producing hard, dense, wear resistance coatings on the relatively mild substrates. Among several spraying techniques, HVOF (High Velocity Oxygen Fuel) and plasma coating processes, which are preferentially used for the wear resistance application such as capstans, have been applied in this study. The effects of pre-treatment, it-process and post-treatment parameters on the wear and mechanical properties of WC+12%Co, Cr3C2 and Al2O3 powder coatings have been investigated and correlated with the microstructures. The results indicated that the carbide coating was more preferable to the oxide coatings and the post-treatments consisting of vacuum annealing and sealing on carbide coatings led to significant improvements in wear resistance, adhesive strength and coating phase stabilization over the other processing techniques in this application.

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TiN coatings by reactive magnetron sputtering under substrate bias (기판바이어스 변화에 따른 반응성 마그네트론 스퍼터링에 의한 TiN 코팅)

  • Seo, Pyeong-Seop;Han, Man-Geun;Park, Won-Geun;Jeon, Seong-Yong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.45-46
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    • 2008
  • Hard coatings of TiN which exhibit a large variation in their electrical resistivities, have been prepared in magnetron sputtering system using bipolar pulsed DC generator. TiN coatings have also been prepared using a DC generator in the same sputtering system under identical deposition conditions. Microstructural, Mechanical, Crystallographic properties of TiN films using continuous and bipolar pulsed DC generators were examined. Field emission scanning microscope and Nanoindenter have been used to characterize the coatings.

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Effect of Si on the Microstructure and Mechanical Properties of Ti-Al-Si-C-N Coatings (Si 함량에 따른 Ti-Al-Si-C-N 코팅막의 미세구조와 기계적 특성의 변화에 관한 연구)

  • Hong, Young-Su;Kwon, Se-Hun;Kim, Kwang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.42 no.2
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    • pp.73-78
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    • 2009
  • Quinary Ti-Al-Si-C-N films were successfully synthesized on SUS 304 substrates and Si wafers by a hybrid coating system combining an arc ion plating technique and a DC reactive magnetron sputtering technique. In this work, the effect of Si content on the microstructure and mechanical properties of Ti-Al-C-N films were systematically investigated. It was revealed that the microstructure of Ti-Al-Si-C-N coatings changed from a columnar to a nano-composite by the Si addition. Due to the nanocomposite microstructure of Ti-Al-Si-C-N coatings, the microhardness of The Ti-Al-Si-C-N coatings significantly increased up to 56 GPa. In addition the average friction coefficients of Ti-Al-Si-C-N coatings were remarkably decreased with Si addition. Therefore, Ti-Al-Si-C-N coatings can be applicable as next-generation hard-coating materials due to their improved hybrid mechanical properties.

An Overview of Research Trends in Antibacterial Coatings on Titanium Implants (임상가를 위한 특집 3 - 티타늄 임플란트의 항균코팅 동향)

  • Kim, Woo-Hyun;Kim, Kyoung-Nam
    • The Journal of the Korean dental association
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    • v.48 no.2
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    • pp.113-118
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    • 2010
  • Titanium and titanium alloys are the most common materials used for dental and biomedical implants, owing to their biocompatibility and favourable mechanical properties. However infection of the region surrounding a dental implant by pathogenic microorganisms is a significant factor in implant failure. Prevention and control of microbial colonization of implant surfaces is considerable interest to the biomedical community. One important strategy is to render the implant surface antibacterial by impeding the formation of biofilm. A number of approaches have been proposed for this purpose. Therefore, we reviewed the researches of antibacterial coatings on titanium implants in this articles.

Investigation of Some Hard Coatings Synthesized by Ion Beam Assisted Deposition

  • He, Jian-Li;Li, Wen-Zhi;He, Xial-Ming;Liu, Chang-Hong
    • Journal of the Korean Vacuum Society
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    • v.4 no.S2
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    • pp.163-169
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    • 1995
  • Ion beam assisted deposition(IBAD) technique was used to synthesize hard coatings including diamond-like carbon(DLC), carbon nitride(CN) and metal-ceramic multilayered films. It was found that DLC films formed at low energy ion bombardment possess more $Sp^3$ bonds and much higher hardness. The films exhibited an excellent wear resistance. Nanometer multialyered Fe/TiC films was deposited by ion beam sputtering. The structure and properties were strongly dependent on the thickness of the individual layers and modulation wave length. It was disclosed that both hardness and toughness of the films could be enhanced by adjusting the deposition parameters. The CN films synthesized by IBAD method consisted of tiny crystallites dispersed in amorphous matrix, which were identified by electron diffraction pattern to be $\beta -C_3N_4$.

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Some Applications of Ion Beam Enhanved Deposition Techniques

  • Zhang, Fu-min
    • Journal of the Korean Vacuum Society
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    • v.6 no.S1
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    • pp.166-171
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    • 1997
  • IBED is a very promosing thin film deposition method because of its many advantages, such as excellent adhesion property of films to substrates, room temperature processing, ease of control over the composition and thickness of films, and so on, over the conventional techniques, It has been widely applied in the field of surface modification of materials in the last decade. In our laboratory, many kinds of thin films, such as wear-resistant hard coatings, corrosion and oxidation protective coatings, biomaterial films, buffer layer for high temperature superconductor films, and oxygen sensitive film, have been synthesized by IBED, and several industrial applications of the IBED films have been conducted.

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